Lister Petter TS2 - User Manual

TS, TR, TX
Workshop Manual
Edition 12: May 2005 Publication P027-08221

Summary

Introduction

If Problems Occur

Caution and Warning Symbols

Explanation of CAUTION, WARNING, and NOTE symbols used throughout the manual.

Section 01. General Information

01.1 SAFETY PRECAUTIONS AND SAFE WORKING PRACTICES

Essential safety guidelines for operating and maintaining the engine, including symbol explanations.

Rotating Machinery

Precautions to prevent injury or damage from rotating engine components.

Safe Maintenance Considerations

High Pressure Fluids

Warnings and precautions related to contact with high-pressure fluids like oil or fuel.

Electrical System Considerations

Alternator;Charge Windings Precautions

Specific safety steps for disconnecting batteries and handling electrical cables.

Starter Battery Precautions

Warnings and guidelines for battery handling, charging, and electrolyte safety.

Asbestos Dust

Safety measures to avoid inhaling asbestos fibres from engine components.

Oil Seals Containing Viton

Fuel System Precautions

Safety advice for working with the fuel injection pump and system components.

Precautions for Oil, Filters and Elements

Safe handling and disposal of used oils, filters, and elements.

01.2 SAFETY SYMBOLS

Identification of ISO 8999 standard safety symbols used in Lister Petter manuals.

01.5 BATTERY DETAILS

Section 02. Engine Servicing and Adjustments

02.1 PRELIMINARY INSTRUCTIONS

General safety and procedural advice before commencing engine maintenance work.

02.3 THE COLD START AID

02.11 THE CYLINDER HEAD

Detailed procedures for removing and refitting the cylinder head.

02.12 THE CYLINDER HEAD CLEARANCE

Method for measuring and adjusting cylinder head clearance using lead wire.

02.13 THE VALVE ROCKER STUB SHAFTS - TS;TR

02.15 THE VALVES

02.16 THE VALVE GUIDES

02.17 THE VALVE SEATS

02.18 VALVE CLEARANCE

Procedure for measuring and adjusting valve clearances when the engine is cold.

02.19 THE DECOMPRESSOR

02.23 THE FUEL FILTER

02.24 PRIMING THE FUEL SYSTEM

02.26 THE FUEL INJECTOR

Procedures for removing, cleaning, and replacing fuel injectors.

02.27 THE FUEL PUMP

02.28 FUEL PUMP TIMING

Method for checking and adjusting fuel pump timing using the spill timing technique.

02.31 SETTING THE GOVERNOR

Procedures for setting governor 'A', 'E', 'G', and 'Q' parameters for correct operation.

02.32 GOVERNOR G SETTING AND TIMING TABLES

02.33 SPEED ADJUSTMENT

02.36 THE CAMSHAFT

Procedures for removing, inspecting, and replacing the camshaft and its components.

02.38 THE CAMSHAFT BUSHES

02.39 THE CYLINDER BARREL

Steps for removing and replacing the cylinder barrel, piston, and connecting rod assembly.

02.40 THE PISTON AND CONNECTING ROD

Procedures for removing and refitting pistons, rings, and connecting rods.

02.41 THE FLYWHEEL

02.43 MAIN BEARING HOUSING

02.44 THE CRANKSHAFT

Steps for removing and refitting the crankshaft assembly.

02.45 CRANKSHAFT END FLOAT

02.46 CHECKING BEARING CLEARANCE

02.47 CRANKSHAFT MAIN BEARINGS

Procedures for removing and refitting crankshaft main bearings using specialized tools.

02.52 THE OIL STRAINER AND PUMP

02.53 THE OIL SEALS

Section 04. Operating Instructions

04.2 HAND STARTING

Step-by-step guide for starting the engine manually using starting handles.

04.3 ELECTRIC STARTING

Procedure for starting the engine using the electric start system.

04.4 STOPPING THE ENGINE

Section 05. Routine Maintenance

05.1 PRELIMINARY INSTRUCTIONS

General safety and preparatory advice for performing routine maintenance tasks.

05.2 ROUTINE MAINTENANCE - SCHEDULE HOURS

Recommended maintenance tasks categorized by operating hours (Daily, 125 Hrs, etc.).

05.03 SPANNER TORQUE SETTINGS

A table listing torque values for various engine components and fasteners.

05.5 DIMENSIONS OF WEARING PARTS

Section 06. Troubleshooting

06.1 PRELIMINARY INFORMATION

06.2 METHOD OF TROUBLESHOOTING

A systematic approach to diagnosing engine problems by eliminating possibilities.

06.03 TROUBLESHOOTING TABLES

Lists of common engine problems, their potential causes, and recommended corrections.

Section 07. Flywheel Charge Windings

07.2 SYNCRO CHARGE WINDINGS

07.3 NICSA CHARGE WINDINGS

Section 08. Electrical Wiring Diagrams

08.01 WIRING DIAGRAMS

Key to symbols, cable colours, and electrical wiring diagrams for various engine configurations.

Lister Petter TS2 Specifications

General

Engine Type	Diesel
Number of Cylinders	2
Configuration	Inline
Fuel System	Indirect injection
Compression Ratio	22:1
Cooling System	Liquid Cooled