Lister Petter TS/TR2 - User Manual

P027-08270 | edition 8 | April 2021
TS, TR, TX Engines
Workshop Manual
T SERIES

Summary

General Information

1.1 Safety Precautions and Safe Working Practices

Outlines essential safety rules, hazards, and precautions for safe operation.

1.2 Safety Symbols

1.5 Battery Details

Engine Servicing & Adjustments

2.1 Preliminary Instructions

General guidelines and warnings before commencing any service or adjustment.

2.3 The Cold Start Aid

2.18 Valve Clearance

2.24 Priming the Fuel System

2.26 The Fuel Injector

Replacing an Injector

Step-by-step guide for replacing fuel injectors.

2.28 Fuel Pump Timing

Procedure for setting the fuel pump timing.

2.30 The Governor

2.31 Setting the Governor

Instructions for setting and adjusting the engine governor.

Governor E Setting

Governor Q Setting

Governor A Setting

Governor G Setting

2.32 Governor G Setting and Timing Tables

Tables for 'G' settings and timing based on engine builds.

2.33 Speed Adjustment

How to adjust engine speed settings for fixed and variable speed controls.

2.34 The Engine Controls

2.36 The Camshaft

2.39 The Cylinder Barrel

2.40 The Piston and Connecting Rod

2.41 The Flywheel

Flywheel Housing and Main Bearing Housing

2.43 Main Bearing Housing

Crankshaft and Bearings

2.44 The Crankshaft

Instructions for removing and refitting the crankshaft.

2.46 Checking Bearing Clearance

2.47 Crankshaft Main Bearings

Ancillary Components and Systems

2.49 The Oil Filter

2.52 The Oil Strainer and Pump

Engine Fluids

3.1 Engine Fluids - Lubricating Oil

Detailed classifications and specifications for lubricating oils.

3.2 Engine Fluids - Fuel

Specifications and requirements for diesel fuel used in the engines.

Operating Instructions

4.1 Preliminary Instructions

Essential operating precautions and safety advice.

4.2 Hand Starting

Step-by-step guide for starting the engine manually.

4.3 Electric Starting

Procedures for starting the engine using electric start.

4.4 Stopping the Engine

Correct procedures for safely stopping the engine.

Routine Maintenance

5.1 Preliminary Instructions

General warnings and advice for routine maintenance.

5.2 Routine Maintenance - Schedule Hours

Maintenance tasks organized by operating hours.

5.3 Spanner Torque Settings

A list of torque values for engine fasteners.

Troubleshooting

6.1 Preliminary Information

Guidance on diagnosing and resolving engine problems.

6.2 Method of Troubleshooting

6.3 Troubleshooting Tables

Tables listing problems, causes, and solutions.

Dismantle & Rebuild

TS;TR Dismantle and Rebuild

Detailed steps for dismantling and rebuilding TS/TR engines.

TX Dismantle and Rebuild

Detailed steps for dismantling and rebuilding TX engines.

Electrical Wiring Diagrams

9.1 Wiring Diagrams

Schematics for engine electrical systems.

Technical Data

10.1 Engine Mechanical Data - TS

Detailed mechanical specifications for TS series engines.

10.2 Engine Mechanical Data - TR

Detailed mechanical specifications for TR series engines.

10.3 Engine Mechanical Data - TX

Detailed mechanical specifications for TX series engines.

10.4 Builds - TS

10.5 Builds - TR

10.6 Builds - TX

Lister Petter TS/TR2 Specifications

General

Engine Model	TS/TR2
Configuration	Inline
Number of Cylinders	2
Compression Ratio	17.5:1
Cooling System	Air-cooled
Fuel System	Direct Injection
Lubrication System	Forced feed
Type	Diesel
Starting System	Electric start