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Lochinvar Crest FBN1001 User Manual

Lochinvar Crest FBN1001
68 pages
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This manual must only be used by
a qualified heating installer / service
technician. Read all instructions,
including this manual and the Crest
Service Manual, before installing.
Perform steps in the order given.
Failure to comply could result in
severe personal injury, death, or
substantial property damage.
WARNING
Save this manual for future reference.
FBII-I-O_100208043_2000004587 Rev E
Installation & Operation Manual
Models: 751 - 2001

Table of Contents

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Lochinvar Crest FBN1001 Specifications

General IconGeneral
BrandLochinvar
ModelCrest FBN1001
CategoryBoiler
LanguageEnglish

Summary

Please Read Before Proceeding

Safety Information and Warnings

Important safety instructions, warnings, and user guidance for safe operation and maintenance.

The Crest - How it Works

Component Identification and Function

Detailed explanation of the boiler's internal components and their operational roles.

Determine Boiler Location

Installation Compliance and Codes

Requirements for complying with local, national, and industry codes for boiler installation.

Prevent Combustion Air Contamination

Critical instructions to avoid contaminants affecting combustion air quality.

Combustion Air Requirements

Details requirements for adequate combustion air supply from rooms and outdoors.

General Venting

Install Vent and Air Piping

Guidelines for installing vent and combustion air piping using approved materials.

Air Contamination Prevention

Critical warnings and actions to prevent air contamination affecting the boiler.

Common Venting Criteria

Rules and requirements for common venting multiple Crest boilers.

Vertical Direct Venting

Vent/Air Termination - Vertical

Guidelines for vertical vent and air termination locations and clearances.

Sidewall Direct Venting

Vent/Air Termination - Sidewall

Guidelines for sidewall vent and air termination locations and clearances.

Hydronic Piping

System Water Piping Methods

General recommendations for system water piping, including air elimination and pressure.

Circulator Sizing and Pressure Drop

Information on selecting circulators and understanding heat exchanger pressure drop.

Near Boiler Piping Components

Details on essential components like isolation valves, check valves, and sensors.

Gas Connections

Check Inlet Gas Supply

Procedures for verifying proper gas pressure and leak testing.

Field Wiring

Line Voltage Connections

Instructions for connecting the 120 VAC power supply and pump wiring.

Low Voltage Connections

Details on connecting thermostats, sensors, and other low voltage devices.

Start-up

Fill Water Chemistry and Freeze Protection

Procedures for filling the system with appropriate water chemistry and freeze protection.

Fill and Purge Water System

Steps for filling the system with water and removing air.

Check for Gas Leaks and Thermostat Circuit

Procedures for checking gas leaks and verifying thermostat wiring.

Final Checks Before Starting Boiler

Pre-startup checklist covering water, vent, gas, and electrical connections.

Start the Boiler and Operating Instructions

Step-by-step guide for safely starting the boiler and operating it.

Check Flame and Combustion Analysis

Procedures for measuring flue gas composition and ensuring proper combustion.

Operating Information

Sequence of Boiler Operation

Detailed step-by-step description of the boiler's operational sequence from call to shutdown.

Maintenance

Service Technician Maintenance Schedule

Tasks for qualified technicians during annual startup and routine checks.

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