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Lochinvar Crest 5.0 User Manual

Lochinvar Crest 5.0
64 pages
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This manual must only be used by
a qualified heating installer / service
technician. Read all instructions,
including this manual and the Crest
Service Manual, before installing.
Perform steps in the order given.
Failure to comply could result in
severe personal injury, death, or
substantial property damage.
WARNING
Save this manual for future reference.
FB-I-O Rev V_2000004593_100161011
Installation & Operation Manual
Models: 1.5 - 5.0

Table of Contents

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Lochinvar Crest 5.0 Specifications

General IconGeneral
BrandLochinvar
ModelCrest 5.0
CategoryBoiler
LanguageEnglish

Summary

Determine boiler location

Installation must comply with

Lists codes and regulations that must be followed for boiler installation.

Provide clearances

Specifies required clearances from combustible materials and building structures for safe installation.

Vent and air piping

Requirements for vent and air piping installation, including material and termination.

Prevent combustion air contamination

Instructions to prevent contamination of combustion air to avoid boiler damage and safety hazards.

When using an existing vent system

Procedures and checks required when installing a new boiler into an existing vent system.

When removing a boiler from common vent system

Step-by-step instructions for safely removing an existing boiler from a common vent system.

Combustion and ventilation air requirements

Details on providing adequate combustion and ventilation air for the boiler from the equipment room.

General venting

Direct venting

Illustrates different direct venting configurations: sidewall, vertical with sidewall air, and vertical.

Install vent and combustion air piping

Instructions for installing vent and combustion air piping, emphasizing airtightness and materials.

Air intake/vent connections

Details on the combustion air intake connector and vent connector provided with the unit.

Common venting

Criteria for common venting of Crest boilers, including size, type, and control requirements.

Vertical direct venting

Vent/air termination – vertical

Guidelines for terminating vent and air pipes vertically through a roof, including clearances.

Sidewall direct venting

Vent/air termination – sidewall

Guidelines for terminating vent and air pipes through a sidewall, including clearances and location.

Hydronic piping

System water piping methods

Guidelines for connecting the boiler to the hydronic system, including pressure and air elimination.

General piping information

General steps and considerations for piping installation, including connections and safety devices.

Circulator sizing

Guidance on sizing circulators based on pressure drop through the heat exchanger and system flow.

Near boiler piping components

Details on essential near-boiler piping components like valves, pumps, strainers, and sensors.

Gas connections

Gas supply

Requirements for gas supply piping, including regulator placement and venting.

Connecting gas supply piping

Instructions for connecting the gas supply piping, including unions and purging.

Natural gas

Details on natural gas requirements, pipe sizing, and pressure specifications.

Propane Gas

Details on propane gas requirements, pipe sizing, and pressure specifications.

Check inlet gas supply

Procedure for checking the gas supply pressure and ensuring it meets specifications.

Field wiring

Line voltage connections - Models 1.5-3.5

Instructions for connecting line voltage power, disconnects, and pumps for models 1.5-3.5.

Line voltage connections - Models 4.0 - 5.0

Instructions for connecting line voltage power, disconnects, and pumps for models 4.0-5.0.

Low voltage connections

Procedures for routing and connecting low voltage wiring for thermostats and sensors.

Condensate disposal

Condensate drain

Details on connecting the condensate drain line, trap, and optional neutralizer kit.

Start-up

Check/control water chemistry

Guidelines for checking water chemistry, hardness, and chlorine levels for system integrity.

Fill and test water system

Steps for filling the system with water, testing pressure, and checking for leaks.

Purge air from water system

Procedures for purging air from the hydronic system using vents.

Check for gas leaks

Procedure for checking for gas leaks using a bubble test and verifying gas valve operation.

Final checks before starting the boiler

A checklist of final inspections and verifications before initiating boiler startup.

Start the boiler

Instructions on how to initiate the boiler startup sequence and follow operating instructions.

Check system and boiler

Checks related to water piping, vent/air piping, and gas piping integrity and proper installation.

Check flame and combustion

Detailed steps for checking burner flame stability and combustion performance using an analyzer.

Operating instructions

Step-by-step instructions for safely starting and operating the boiler.

Operating information

Sequence of operation

Detailed step-by-step process of the boiler's start-up, firing, and shutdown sequence.

Maintenance

Service technician

Schedule and instructions for annual startup and general maintenance performed by a qualified technician.

Check all piping for leaks

Inspecting water, gas, and flue piping for leaks and ensuring proper sealing.

Flue vent system and air piping

Visually inspecting flue gas venting and air piping for blockages or deterioration.

Check boiler relief valve

Inspecting the relief valve for proper operation and periodic testing requirements.

Perform start-up and checks

Performing startup checks and tests as specified in Section 9.

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