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Lochinvar Crest OFN0751 User Manual

Lochinvar Crest OFN0751
28 pages
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This manual must only be used by
a qualified heating installer / service
technician. Read all instructions,
including this manual along with
the Crest Installation and Operation
Manual, and the Crest Service Manual,
before installing. Perform steps in the
order given. Failure to comply could
result in severe personal injury, death,
or substantial property damage.
WARNING
Save this manual for future reference.
100302418_2000555704 Rev C
Outdoor Crest Supplemental Manual
Models: OF 751 - 6001
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Lochinvar Crest OFN0751 Specifications

General IconGeneral
BrandLochinvar
ModelCrest OFN0751
CategoryBoiler
LanguageEnglish

Summary

Hazard Definitions

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE

Indicates special instructions on installation, operation, or maintenance that are important but not related to personal injury or property damage.

Please Read Before Proceeding

Installer and User Guidance

Provides instructions for installers and users regarding manual use, service, and safety compliance.

General Safety Warnings

Highlights critical warnings about improper installation, fire/explosion hazards, and flammable vapor locations.

Gas Leak and Submerged Appliance Procedures

Details procedures for gas leaks and warnings regarding submerged appliances.

Boiler Servicing and Operation Safety

Outlines safety precautions for servicing and operating the boiler.

The Outdoor Crest - How It Works

Component Identification

Describes key components like access panels, inlet hoods, drain connections, and condensate trap boxes.

Control and Safety Components

Explains the electronic display, control module, gas valves, pressure switches, and relief valve.

Heat Exchanger and Water Connections

Details the firetube heat exchanger and water inlet/outlet connections.

Airflow and Combustion Components

Explains the venturi, air metering valve, and flame inspection window.

Ratings

Model and Capacity Specifications

Lists model numbers, input/output MBH, and Net AHRI ratings.

Physical and Connection Sizes

Details boiler water content, water connection sizes, and gas connection sizes.

Operational Limitations

Notes on altitude derate and maximum working pressure.

1. Determine Boiler Location

Installation Compliance and Warnings

Covers compliance with codes, outdoor installation requirements, and temperature/freezing warnings.

Site Selection Criteria

Details checks for connections, clearances, platform requirement, wind avoidance, and overhang clearance.

Environmental Considerations

Addresses avoiding rain runoff, sprinklers, decks, recessed areas, and keeping the area clean.

Prevent Combustion Air Contamination

Corrosive Contaminants Warning

DO NOT install units in areas that contain corrosive contaminants (see Table 1A).

Corrosive Contaminants List

Table 1A lists products and areas that may cause contaminated combustion air.

Clearances and Foundation

Specifies clearances from combustibles, for service, and foundation requirements.

Outdoor Venting and Air Inlet Location

Vent Material and Termination

Vent materials are field supplied; vent must terminate at least 36 inches above the unit.

Outdoor Kit Usage and Warnings

Covers outdoor kit usage, specific vent caps, and installation warnings.

Combustion Air Purity and Site Selection

Ensures air purity and details clearances for wind, openings, and overhangs.

2. Gas Connections

Gas Supply and Regulator Requirements

Details gas supply, regulator placement, filtering, and venting requirements.

Piping Support and Leak Detection

Emphasizes proper piping support and safe gas leak detection methods.

Pressure Testing and Sealing

Outlines precautions for pressure testing the gas supply and using pipe sealing compound.

Natural Gas and Propane Gas Connections

Natural Gas Specifications

Covers natural gas boiler setting, pipe sizing, and supply pressure requirements.

Propane Gas Specifications

Covers propane gas boiler setting, pipe sizing, and supply pressure requirements.

Check Inlet Gas Supply

Gas Valve Outlet Pressure Warning

DO NOT adjust or attempt to measure gas valve outlet pressure; could cause severe injury/damage.

Inlet Gas Supply Check Procedure

Step-by-step guide to check inlet gas supply pressure using a manometer.

Gas Valve Replacement

Gas Valve Replacement Safety

Warns against replacing the gas valve with a conventional type and cautions against adjusting its pressure.

3. Start-up

Pre-Commissioning and Water Chemistry

Covers system cleaning, boiler water chemistry, and recommended additives.

Boiler Water Chemistry Table

Table 3A outlines recommended specifications for dissolved solids, pH, and chloride levels.

Boiler Water Additives Warning

Do not use petroleum-based compounds or 'homemade cures'.

System Preparation and Checks

Oxygen Prevention and System Purging

Details preventing dissolved oxygen and purging air from the water system.

System Filling and Gas Leak Checks

Describes filling the system, testing water, and checking for gas leaks.

Continued Start-up Procedures

Thermostat and Condensate Inspection

Covers checking thermostat circuits and inspecting the condensate system.

Final Checks and Boiler Startup

Includes final checks, starting the boiler, and troubleshooting common startup issues.

System Piping and Air Checks

Focuses on checking system piping for leaks and venting remaining air.

Combustion Checks and Operation

Vent, Gas, and Combustion Checks

Details checks for vent piping, gas piping, and flame/combustion analysis.

Combustion Measurement Procedure

Steps to measure combustion using an analyzer via the flue collector.

Combustion Analysis Table

Table 3B provides flue product ranges (CO2, O2) for different gas types and settings.

Safety Shutoff Device Test

Procedure to test safety shutoff by manually closing the gas valve.

Operating Instructions

Safety Warnings and Gas Leak Procedure

Emphasizes safety read-before-operating, gas smell checks, and leak procedures.

Appliance Operation Steps

Step-by-step instructions for starting and operating the boiler.

Turning Off Gas to Appliance

Procedure for safely shutting off the gas supply to the appliance.

4. Diagrams

Ladder Diagram 751 - 2001 Models

Schematic representation of electrical control logic for 751-2001 models.

Wiring Diagram 751 - 2001 Models

Detailed electrical connections for 751-2001 models.

Ladder Diagram 2501 - 3501 Models

Schematic representation of electrical control logic for 2501-3501 models.

Wiring Diagram 2501 - 3501 Models

Detailed electrical connections for 2501-3501 models.

Ladder Diagram 4001 - 5001 Models

Schematic representation of electrical control logic for 4001-5001 models.

Wiring Diagram 4001 - 5001 Models

Detailed electrical connections for 4001-5001 models.

Ladder Diagram 6001 Model

Schematic representation of electrical control logic for the 6001 model.

Wiring Diagram 6001 Model

Detailed electrical connections for the 6001 model.

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