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Lochinvar EnergyRite ER202 - User Manual

Lochinvar EnergyRite ER202
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Installation & Operation
Manual
Models: ER152, ER202, ER252,
ER302, and ER402
This manual supplies information for the
installation, operation, and servicing of the
appliance. It is strongly recommended that this
manual and the EnergyRite Service Manual be
reviewed completely before proceeding with an
installation. Perform steps in the order given.
Failure to comply could result in severe personal
injury, death, or substantial property damage.
WARNING:
Save this manual for future reference.
ERP-I-O-Rev D

Other manuals for Lochinvar EnergyRite ER202

Questions and Answers

Summary

Please Read Before Proceeding

What to Do If You Smell Gas

Steps to take if gas is detected, emphasizing immediate action and evacuation.

Warranty Information

Information regarding warranty coverage and limitations for improper installation or operation.

Equipment Checking

Instructions to check for shipping damage and verify all components are received.

Owner Warning and Advice

Emphasizes manual is for qualified professionals; advises consulting local experts.

Freezing Prevention

Advises on protecting heat exchangers from freezing damage, especially in cold climates.

Spa and Hot Tub Safety

Codes and Standards

Ratings and Specifications

The EnergyRite: How it Works

Heat Exchanger Function

Allows water flow for heat transfer and protects against flue gas corrosion.

Blower Function

Provides air to mix with gas in the burners for combustion.

Gas Valve Function

Senses chamber pressure and regulates gas flow to the burners.

Temperature Sensors

Monitors inlet and outlet water temperatures for control.

Burner Assembly

Stainless steel burner mixing gas and air; number varies by input.

Control Module Function

Responds to signals and controls components to meet heating demand.

Safety Sensors

Monitors high limit, flame, water pressure, and air pressure for safe operation.

User Interface Components

Includes electronic display, power switch, and inspection window.

Water Connections

2" slip fit connections for pool supply and return water.

Ignition System

Provides direct spark for igniting the burner.

Ventilation Components

Includes outdoor vent cap and air inlet components.

Electrical Components

High voltage junction box and low voltage terminal strip.

Determine Pool Heater Location

Location Considerations for Leaks

Locate heater to prevent damage from leaks; use drain pan if necessary.

Garage Installation Requirements

Minimum clearance above floor and protection from vehicles in garages.

Flammable Vapor Warning

Do not install where gasoline or flammable vapors are present.

Carpet Installation Warning

Do not install the pool heater on carpet.

Combustible Flooring Approval

Approved for installation on combustible (wood) flooring.

Outdoor Installation Base Requirements

Outdoor models need a suitable rigid and level base; avoid building runoff.

Indoor Installation Requirements

Indoor installations require adequate combustion air and proper venting.

Clearance from Walls and Obstacles

Must be at least five feet from the inside wall of a pool unless separated by a barrier.

Pool Structure Gas Leak Venting

Pool structure must vent gas leaks to the exterior.

Combustion and Ventilation Air Requirements

General Venting Options

Conventional Negative Draft Venting

Vertical rooftop flue termination with combustion air from the equipment room.

DirectAire Vertical Venting with Sidewall Air Inlet

Vertical flue with sidewall air inlet for combustion air.

DirectAire Vertical Venting with Vertical Air Inlet

Vertical flue with rooftop air inlet for combustion air.

Power Sidewall Venting

Exhausts flue products out a sidewall with a powered vent assembly.

Power DirectAire Horizontal Venting

Horizontal vent to sidewall with powered vent and sidewall air inlet.

E-Rite Sidewall Venting

Uses internal fan for sidewall exhaust under limited vent lengths.

Outdoor Venting

Uses factory supplied vent cap for outdoor installation.

Conventional Venting

Conventional Negative Draft Venting System

Describes system, negative draft requirements, and vent connector types.

Common Venting System Considerations

Procedures for common venting systems when appliances are removed or added.

Vertical Venting Termination

Vertical Vent Termination - Peaked Roof (Close)

Specifies termination clearances for peaked roofs within 10 ft of the ridge.

Vertical Vent Termination - Flat Roof (Close)

Specifies termination clearances for flat roofs near parapet walls (within 10 ft).

Vertical Vent Termination - Peaked Roof (Distant)

Specifies termination clearances for peaked roofs more than 10 ft from the ridge.

Vertical Vent Termination - Flat Roof (Distant)

Specifies termination clearances for flat roofs more than 10 ft from parapet walls.

Masonry Chimney Installation and Inspection

Masonry Chimney Installation

Guidelines for sizing and venting into masonry chimneys to prevent issues.

Masonry Chimney Inspection

Procedures for inspecting masonry chimneys for suitability and potential relining.

DirectAire Vertical Vent System

Details requirements for this two-pipe system with vertical flue and air inlet.

DirectAire Vertical Venting Configurations

DirectAire Vertical Venting with Sidewall Air Inlet

Illustrates the sidewall air inlet configuration for DirectAire Vertical.

Sidewall Air Inlet Cap

Shows the air inlet cap for sidewall termination.

DirectAire Vertical Venting with Rooftop Air Inlet

Illustrates the rooftop air inlet configuration for DirectAire Vertical.

DirectAire Vertical Venting System Details

Air Inlet Pipe Length Limitations

Specifies maximum equivalent length for DirectAire air inlet pipes.

Combined Air Inlet Points

Guidelines for combining air inlet pipes from multiple heaters.

Air Inlet Pipe Materials and Sealing

Recommends materials and sealing methods for air inlet pipes.

Vertical Flue Product Venting

Power Sidewall Venting System

Power Sidewall Venting with Room Air Supply

Uses power vent to exhaust flue products, draws combustion air from room.

Sidewall Flue Pipe Length

Specifies maximum equivalent length for sidewall flue pipes.

Sidewall Vent Termination Requirements

Details clearances for sidewall vent termination relative to openings and corners.

Sidewall Vent Pipe Requirements

Specifies Type "B" double-wall vent and accessories for sidewall venting.

Power Sidewall Venting and DirectAire Horizontal Venting

Sidewall Flue Product Venting

Specifies termination clearances for sidewall vents relative to air inlets.

Power Sidewall Vent Kits

Lists part numbers for Power Sidewall Vent kits.

Power DirectAire Horizontal Venting

Details the two-pipe horizontal system with sidewall termination.

DirectAire Horizontal Venting System Details

DirectAire Horizontal Air Supply

Requirements for the air inlet pipe system for DirectAire Horizontal.

DirectAire Horizontal Sidewall Air Inlet

Details the sidewall air inlet cap supplied with the kit.

DirectAire Horizontal Air Inlet Pipe Length

Specifies maximum equivalent length for DirectAire Horizontal air inlet pipes.

DirectAire Horizontal Air Inlet Pipe Materials

Refers to Venting section for material requirements and sealing.

E-Rite Sidewall Venting System

E-Rite Venting System Procedures

E-Rite Venting Material Sealing

Details sealing instructions for air inlet pipes in the E-Rite system.

E-Rite Vent System Pipe Length Limits

Specifies maximum equivalent lengths for E-Rite flue and air inlet pipes.

E-Rite Vent System Drain Tee Installation

Instructions for installing a drain tee to collect condensate from the vent system.

E-Rite Sidewall Vent Termination and Air Inlet

E-Rite Sidewall Vent Termination

Specifies termination clearances for E-Rite sidewall vents.

E-Rite Combustion Air Inlet Termination

Details termination requirements for combustion air inlet for E-Rite systems.

Gas Connections

Gas Supply Requirements

Details gas types, altitude rating, and consultation for installations above 4000 ft.

Gas Pressure Testing Procedure

Procedures for safely testing gas supply pressure.

Gas Piping Installation

Covers pipe sizing, unions, shutoff valves, drip legs, and pipe compound.

Piping to Gas Valve

Step-by-step guide for connecting gas piping to the unit's gas valve.

Water Connections

Inlet and Outlet Connections

Describes how to connect piping to the unit's inlet and outlet ports.

Auxiliary Bypass Installation

Explains when and how to install an auxiliary bypass for flow rates over 100 GPM.

Auxiliary Bypass Adjustment

Steps to adjust the auxiliary bypass valve for proper water flow and temperature rise.

Automatic Chlorinators and Chemical Feeders

Advises on chemical dilution and feeder placement to prevent damage.

Pressure Relief Valve Installation

Instructions for installing an optional pressure relief valve and its discharge piping.

Electrical Connections

Terminal Strip Connections

Explains connections for 2-wire/3-wire remotes and proving switches.

Integrated Controller Overview

Describes the microprocessor-based controller, its sensors, and display.

Temperature Adjustment Procedure

Steps to adjust pool and spa temperature set points using the controller.

High Water Temperature Limit Controls

Describes the auto-reset high limit and outlet temperature limiting thermostat.

Water Pressure Switch Function

Monitors water flow and stops operation on low flow; factory preset at 5 PSI.

Pressure Switch Adjustment

Procedure for adjusting the pressure switch if the unit is not level.

Start-Up Procedure

Start-Up Safety Warnings

Emphasizes reading instructions to prevent fire, explosion, and personal injury.

Operating Instructions

Step-by-step guide for safely starting the pool heater.

Turning Off Gas Supply

Steps to safely turn off the gas supply to the appliance.

Energy Saving Recommendations

Tips for reducing heating costs and conserving chemicals.

Checking Gas Supply Pressure

Procedure for verifying gas supply pressure using a manometer.

Gas System Leak Testing

Procedures for leak testing gas connections after any work.

Burner Performance Check

How to check burner response and flame pattern after startup.

Operating Information

General Heater Operation

Explains the heat exchanger, blower, gas valve, and control system.

Control Module Operation

Describes how the controller monitors temperature and initiates sequences.

Control Inputs and Outputs

Identifies remote control, temperature regulation, and outlet temperature monitoring.

Remote Control Operation

Allows remote operation of the heater.

Temperature Regulation

How to set and maintain desired pool/spa water temperature.

Outlet Temperature Monitoring

Monitors and limits the mixed outlet water temperature.

Protection Features

Details high limit, low water, and low air protection mechanisms.

High Limit Protection

Shuts down unit if outlet water temperature exceeds 175°F.

Low Water Protection

Shuts down unit on low water flow, factory preset at 5 PSI.

Low Air Protection

Monitors air pressure differential to ensure proper airflow.

Monitor External Safeties

Describes monitoring of safeties like proving switches.

Proving Switch Monitoring

Monitors external proving switches for proper operation.

Auxiliary Safety Inputs

Monitors auxiliary safety inputs and will terminate calls for heat if open.

Data Logging Functions

Includes cycle counting and error logging for diagnostics.

Cycle Counting

Monitors and counts completed ignition cycles.

Error Logging

Stores the last 10 lockouts or error occurrences.

Sequence of Operation

Step-by-step description of the unit's ignition and heating sequence.

EnergyRite Control Panel

Explains the control panel layout and buttons for operation and setup.

Control Access Modes

Describes the Off, Pool, and Spa modes of operation.

Modes of Operation

Details the three available modes: Off, Pool, and Spa.

Off Mode

When in Off Mode, the control displays "CONTROL OFF" and monitors no inputs.

Setup Menu

Accesses additional features and adjustments for setup.

Service Menu

Accesses temperature rise and data logging information.

ASME Addendum

ASME Water Connections

Details connection options (threaded, slip) and gasket usage for ASME units.

ASME Auxiliary Bypass

Explains auxiliary bypass installation for flow rates over 100 GPM.

ASME Auxiliary Bypass Adjustment

Steps to adjust the auxiliary bypass valve for ASME units.

ASME Relief Valve

Describes the pressure relief valve installation and discharge piping for ASME units.

Lochinvar EnergyRite ER202 Specifications

General IconGeneral
BrandLochinvar
ModelEnergyRite ER202
CategoryWater Heater
LanguageEnglish

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