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Lochinvar EnergyRite ER402 User Manual

Lochinvar EnergyRite ER402
52 pages
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Installation & Operation
Manual
Models: ER152, ER202, ER252,
ER302, and ER402
This manual supplies information for the
installation, operation, and servicing of the
appliance. It is strongly recommended that this
manual and the EnergyRite Service Manual be
reviewed completely before proceeding with an
installation. Perform steps in the order given.
Failure to comply could result in severe personal
injury, death, or substantial property damage.
WARNING:
Save this manual for future reference.
ERP-I-O-Rev D

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Questions and Answers:

Lochinvar EnergyRite ER402 Specifications

General IconGeneral
BrandLochinvar
ModelEnergyRite ER402
CategoryWater Heater
LanguageEnglish

Summary

Important Safety and Pre-Installation Information

Gas Leak Detection and Response

Steps to take if you smell gas, including contacting suppliers.

Manufacturer Warranty Overview

Information regarding the factory warranty and its limitations for this appliance.

Equipment Check and Owner Warnings

Guidance on checking equipment for damage and important warnings for owners.

Preventing Freezing Damage

Recommendations to prevent damage from freezing conditions.

Important Safety and Pre-Installation Information

Spa and Hot Tub Safety Guidelines

Essential safety rules for operating spas and hot tubs.

Regulatory Codes and Standards

Information on codes governing pool heater installation and operation.

Appliance Ratings and Specifications

EnergyRite Heater: Component Overview

Core Components Explained

Explanation of major parts like heat exchanger, blower, gas valve, and burner.

Sensors and Safety Switches

Details on temperature, pressure, and air sensors, and their functions.

Control Module and Electrical Parts

Information on the control module, junction box, and voltage conversion.

Safety and Monitoring Features

Explanation of high limits, low water/air protection, and proving switches.

Pool Heater Location Determination

Optimal Location Requirements

Guidelines for selecting the best location for pool heater installation.

Pool Heater Location Determination

Combustible Construction Clearances

Required clearances from combustible materials for safe installation.

Combustion and Ventilation Air Needs

Specifies air supply requirements for proper heater operation.

General Venting Requirements

Venting System Options

Overview of available venting methods for the pool heater.

General Venting Requirements

General Venting Installation Rules

Covers basic rules for vent installations and connections.

Outdoor Installation Specifics

Guidelines for installing the heater outdoors, including vent cap usage.

Barometric Damper Placement

Recommended location for the barometric damper in the venting system.

General Venting Requirements

Optional Vent Kit Installation

Instructions for installing various optional vent kits.

Conventional Venting Installation

Negative Draft Venting System

Details on setting up a conventional negative draft venting system.

Vertical Venting Procedures

Vertical Vent Termination Guidelines

Rules for the proper termination point of vertical vent systems.

Vertical Venting Procedures

Masonry Chimney Installation

Guidance on using masonry chimneys for venting with this appliance.

Masonry Chimney Inspection

Procedures for inspecting masonry chimneys before use.

DirectAire Vertical Vent System

Information on the DirectAire vertical venting system configuration.

Vertical Venting Procedures

Sidewall Air Inlet Setup

Instructions for setting up the sidewall air inlet for DirectAire systems.

Rooftop Air Inlet Setup

Instructions for setting up the rooftop air inlet for DirectAire systems.

Vertical Venting Procedures

Air Inlet Pipe Specs and Materials

Requirements for air inlet pipe length, materials, and sealing.

Combined Air Inlet Points

Guidelines for combining air inlets for multiple units.

DirectAire Vent Kits

Information on specific vent kits required for DirectAire systems.

Vertical Venting Procedures

Flue Product Venting

Requirements for venting flue products vertically.

Sidewall Venting Installation

Power Sidewall Venting System

Description of the power sidewall venting system.

Sidewall Vent Pipe Specifications

Requirements for sidewall vent pipe and accessories.

Sidewall Venting Installation

Power Sidewall Vent Kits

Details on ordering and installing power sidewall vent kits.

Power DirectAire Horizontal Vent System

Overview of the horizontal DirectAire venting system.

Sidewall Venting Installation

Sidewall Air Inlet Cap

Information on the sidewall air inlet cap for DirectAire systems.

DirectAire Air Inlet Pipe Specs

Specifics for DirectAire air inlet pipe length and materials.

DirectAire Horizontal Vent Kits

Information on vent kits for the DirectAire horizontal system.

Sidewall Venting Installation

E-Rite Sidewall Venting System

Details on the E-Rite sidewall venting option.

Sidewall Venting Installation

Venting Material Sealing

Procedures for sealing venting materials properly.

E-Rite System Pipe Lengths

Maximum pipe lengths for E-Rite sidewall vent systems.

Condensate Drain Tee Installation

Instructions for installing a drain tee for condensate collection.

Sidewall Venting Installation

E-Rite Vent Termination Requirements

Guidelines for terminating E-Rite sidewall vents.

Combustion Air Inlet Termination

Rules for terminating the combustion air inlet for E-Rite systems.

Gas Connection Procedures

Gas Supply and Pressure

Information on gas supply types, pressures, and piping.

Gas Connection Installation Steps

Step-by-step guide for making gas connections to the unit.

Gas Pressure Testing Procedure

How to perform pressure tests on the gas supply system.

Gas Connection Procedures

LP Gas Installation Notes

Specific guidelines for installing and handling LP gas.

Piping Installation to Gas Valve

Steps for running and connecting gas piping to the unit's gas valve.

Water Connection Procedures

Inlet and Outlet Water Connections

How to connect water inlet and outlet piping to the heater.

Auxiliary Bypass Installation

Instructions for installing an auxiliary bypass for high flow rates.

Water Connection Procedures

Auxiliary Bypass Adjustment

How to adjust the auxiliary bypass valve for optimal flow.

Automatic Chlorinators and Chemical Feeders

Precautions for using chemical feeders and chlorinators with the heater.

Pressure Relief Valve Installation

Guidance on installing an optional pressure relief valve.

Electrical Connection Procedures

Voltage Selection and Wire Gauge

How to set voltage and select appropriate wire gauge for connections.

Terminal Strip Wiring

Instructions for wiring remote controls and proving switches to the terminal strip.

Electrical Connection Procedures

Integrated Controller and Temp Settings

How to use the controller for temperature adjustment and operation.

High Water Temperature Limits

Explanation of the high limit controls that shut down the unit.

Low Water and Air Flow Protection

Details on pressure and air switches for low flow protection.

Water Pressure Switch Adjustment

Procedure for adjusting the water pressure switch.

Heater Start-up Procedure

Pre-Start Safety Checklist

Critical safety precautions to follow before starting the unit.

Initial Operating Instructions

Step-by-step guide for the initial start-up of the pool heater.

Heater Start-up Procedure

Energy Saving Tips

Advice on how to operate the heater efficiently.

Checking Gas Supply Pressure

Procedure for verifying the gas supply pressure.

Heater Operating Information

General Operation and Control Module

Overview of how the heater and its control module operate.

Control Inputs and Outputs

Explanation of inputs like sensors and outputs like the gas valve.

Heater Protection Features

Details on safety features like high limit and low water/air protection.

Heater Operating Information

Auxiliary Safeties and Data Logging

Information on auxiliary safeties, cycle counting, and error logging.

Heater Operating Information

Sequence of Operation Steps

Step-by-step description of the heater's operational sequence.

Heater Operating Information

Control Panel Functions

How to use the control panel for settings and monitoring.

Heater Operating Information

Access Modes and Menus

Explanation of Off, Pool, Spa modes and menu navigation.

Heater Operating Information

Electrical Wiring Diagram

Schematic showing the electrical connections of the pool heater.

Heater Operating Information

Ladder Logic Diagram

Diagram illustrating the control logic of the heater's electrical system.

ASME Addendum Information

ASME Unit Component Overview

Explanation of components specific to ASME-certified units.

ASME Addendum Information

ASME Water Connections

Specific water connection requirements for ASME units.

ASME Inlet/Outlet Connections

Details on connecting piping to ASME unit inlet/outlet ports.

ASME Auxiliary Bypass

Installation of auxiliary bypass for ASME units with high flow rates.

ASME Addendum Information

ASME Bypass Adjustment

Procedure for adjusting the auxiliary bypass on ASME units.

ASME Relief Valve

Information on the pressure relief valve for ASME units.

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