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Loma IQ3 - User Manual

Loma IQ3
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IQ
3
Metal Detector User Guide
Document Number: 814180-2.0-ENG ORIGINAL INSTRUCTIONS Copyright © 2014 Loma Systems

Table of Contents

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Summary

Introduction

About this Guide

General introduction to the guide's purpose and audience.

Organisation

Describes the guide's chapter structure and logical sequence.

Document Change Control

Details document control, changes, and user feedback process.

Document Key

Explains special text and icons used for notes and warnings.

Copyright and Acknowledgements

Outlines copyright information and disclaimers from Loma Systems.

The Loma Group of Companies

Lists global offices and contact details for sales and support.

About Metal Detection

How a Metal Detector Works

Explains basic principles and operation of metal detectors.

Product Effect and Phasing

Details product effect and how phasing mitigates its impact on detection.

Tracker Feature

Automatically adjusts product signal threshold based on average signal values.

Metal Free Zone

Defines the area external to the aperture where metal can cause signals.

Detector Performance

Discusses factors affecting performance and typical detection levels.

Types of Metal

Covers different metal types and their detectability based on properties.

Shapes and Orientation of Metal

Explains how metal contaminant shape and orientation affect detection.

Testing Metal Detector Performance

Provides guidance on testing metal detector performance and support programs.

Learn Feature

Automates detector settings configuration for products using Learn processes.

Safety First

Safety Awareness

Emphasizes personnel compliance with safety instructions and regulations.

EC Declaration of Conformity

States compliance with EU Directives when installed and operated correctly.

Safety Warnings

Lists general safety warnings applicable to Loma metal detectors.

Safety Labels

Describes safety labels attached to highlight potential hazards.

Safety Guards

Highlights the importance of guarding to restrict operator access to hazardous areas.

Responsibilities and Disclaimer

Outlines warranty conditions and user responsibilities for safe operation.

Safety Measures

Lists basic checks before using the detector to ensure it is safe.

Intended Use of the Machine

Specifies detectors are for industrial use to detect metal contaminants.

Noise Levels

Assesses noise levels generated by detectors during operation.

End of Life Treatment

Provides guidelines for recycling electrical and electronic equipment.

Emergency Procedures

Lists potential emergencies and associated procedures.

Quality Assurance

Recommends steps for assuring product quality and customer protection.

ISO9000

Covers calibration certificates and procedures for quality assurance.

End User Licence Agreement

Details the licensing terms for the metal detector software.

Technical Specifications

IQ3 Metal Detector Head

Provides technical specifications for the IQ3 Metal Detector Head.

European Belt Conveyors

Details technical specifications for European Belt Conveyors.

Installation

Installing a Metal Detector Head

Guidance for installing a metal detector head only.

Warnings

Lists safety warnings applicable during metal detector head installation.

Receiving and Unpacking

Basic checks upon receipt to ensure the detector head is undamaged.

Moving the Detector Head

Guidance for safely lifting and moving the metal detector head.

Detector Head Mounting Positions

Contains standard mounting positions for Loma Metal Detector heads.

Mounting a Detector Head onto a Conveyor

Integration rules for fitting a detector head to a conveyor for optimal performance.

Connecting the Detector Head Electrical Supply

Guidance on connecting an electrical supply to the detector head.

Installing a Metal Detector System

Guidance for installing a metal detector system with a head on a conveyor.

Warnings

Lists safety warnings applicable during metal detector system installation.

Receiving and Unpacking

Basic checks upon receipt to ensure the system is undamaged.

Moving the Machine

Guidance for safely lifting and moving the metal detector system.

Adjusting; Levelling the Conveyor

Procedures for adjusting conveyor operating height for production line integration.

Clearance Requirements

Specifies sufficient free space needed around the system for access.

Connecting the Air Supply

Guidance on connecting a clean and dry compressed air supply to the system.

Connecting the Electrical Supplies

Guidance on connecting an electrical supply to the system.

Checking Guards

Procedures for checking that all guards are securely fastened.

Checking Belt Tracking

Instructions for checking belt tracking before running the conveyor.

Setting Up Reject Mechanisms

Guidance on setting up and adjusting reject mechanisms.

Remote User Interface

Information on mounting the user interface remotely.

Installing a Serial Link

Instructions for connecting external devices via a serial link.

About the Metal Detector Range

Introduction

Overview of Loma's metal detectors and their innovations.

Metal Detector Search Heads

Details available aperture sizes and standard/optional features.

Conveyor Belts

Describes flat belts and plastic modular belts for conveyors.

Plastic Modular Belts

Details three types of plastic modular belts supplied by Loma.

Reject Devices

Lists available reject devices for removing contaminated products.

Reject Bins

Describes available reject bin sizes for product collection.

Electrical Services Box

Explains electrical supplies connection inside the box.

Guards

Emphasizes the importance of guarding for safety.

Air Pressure Switch

Details the function of the air pressure failure switch.

Optional Equipment

Lists available optional equipment for the system.

Overhead Electrical Services

Options for mounting the Electrical Services Box overhead.

Product Guides

Useful for centering products and controlling presentation.

Product Registration Photo-eye

Photo-eye for counting packs and timing reject devices.

PVS Indicator Lamp

Illuminates when a PV test is required.

Reject Actuation Confirmation

Stops conveyor if reject solenoid fails to trigger.

Reject Confirmation with Photo-eye

Confirms pack rejection into the reject bin.

Lockable Reject Bin and Status Monitor

Bin door lock managed via user interface.

Pack Check Photo-eye

Confirms good packs exit and bad packs do not.

Getting Started

User Interface

Brief description of the machine's user interface for navigation.

User Access

Details four levels of user access and their functions.

Logging In and Out

Guidance for logging into and out of the IQ3 Metal Detector.

Starting and Stopping

Guidance on starting, stopping, and emergency stopping the machine.

Operating Instructions

Setting Up the Metal Detector

Guidance on setting up basic features like time, date, language, and machine ID.

Setting the Time and Date

Describes how to set the time and date for data timestamping.

Setting the Language

Describes how to set the language for the detector's interface.

Setting the Machine ID

Describes how to set a unique identifier for the metal detector.

Setting User Access Level and Password

Explains setting passwords for different user access levels.

Configuring the Metal Detector

Information on configuring options for an effective metal detection system.

Setting Up the Search Head

Configures options for the metal detector search head.

Setting Up the Conveyor

Configures system settings related to the conveyor.

Setting Up the Service Options

Configures service options like Tracker and Reject time.

Setting the VF Balance

Balances P and Q channels for maximum sensitivity.

Setting the VF Drive

Sets transmitter drive for optimal detector performance.

Setting Up the User Options

Configures user interface display options.

Setting Up Serial Links

Sets up serial connection for data transmission and communication.

Performing a Ferrite Tune

Tunes the detector for products with no product effect.

Setting Up Product Signal Tracking

Adjusts working threshold to optimize sensitivity with product signal drift.

Setting Up the Reject Options

Configures reject modes, relay, and timing.

Adding a New Product

Guidance for adding new products for inspection.

Learning Products

Guidance on setting up the Learn feature and learning products.

Using Performance Validation

Guidance on setting up PV feature and performing PV tests.

Logs and Reports

Setup Report

Contains machine and product setup data for current product.

Contaminants Report

Records reject activity for monitoring contamination levels.

Learn Report

Provides information on product learn processes and settings.

Status Report

Contains accumulated product run data for investigating issues.

PV Test Report

Records completed performance testing for compliance evidence.

Batch Report

Records completed batch information for analysis.

Errors Report

Lists and analyzes run errors for production improvement.

Shift Report

Records completed shift information for analysis.

Faults Report

Monitors and analyzes serious system faults for production downtime reduction.

Contaminants Log

Stores records of reject activity for monitoring.

Errors Log

Stores records of run errors for analysis.

Faults Log

Stores records of serious system faults requiring immediate action.

Batch Log

Stores records of completed batch information.

PVS Log

Stores records of completed performance testing activity.

Shift Log

Stores records of completed shift information.

Maintenance

Maintenance Warnings

Lists safety warnings applicable when performing maintenance.

Cleaning

Provides guidance for cleaning the metal detector.

Air Regulator Unit Maintenance

Guidance for maintaining the compressed air regulator.

Conveyor Belt Maintenance

Guidance for maintaining the conveyor belt.

Adjusting the Reject Devices

Guidance for adjusting the reject devices.

Software Upgrades

Guidance for upgrading the metal detector software.

Glossary

Loma IQ3 Specifications

General IconGeneral
Supply Frequency50/60 Hz
Operating Temperature0°C to +40°C (32°F to 104°F)
HumidityUp to 95% non-condensing
OutputsRelay outputs
Detection PrincipleBalanced Coil Induction

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