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LOVATO ELECTRIC RGK900 User Manual

LOVATO ELECTRIC RGK900
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Doc:
MHIT101C1110.docx

RGK9
RGK9
Unità di controllo
per gruppi elettrogeni
MANUALE OPERATIVO









  !
 
 " #!$%
!&'()()*(+'(,,(


Indice

"
-
!"
.
.
.
/
&0
10


 

.
!
$"
1

"
!
2
$


3
4.56
7
42!.56

456
$
4$56
1
$&
.83.
*
823
$
2
$

46

1



1

"
1
1
.

3
1

1
72
"
"
46
I337 I GB
0114
ATTENZIONE!!


9


MHIT101C1110.docx
27/01/2014
RGK9
00 RGK900
RGK9
00SA RGK9
00SA
Unità di controllo
Generating set
per gruppi elettrogeni
control unit
MANUALE OPERATIVO
INSTRUCTIONS MANUAL





 !

" #!$%

:0
0*
$1
;/
1
</

<

0/0
<#
!$%!&'()()*(+'(,,(
$/0
=


,
,
>
>
?
@
'
'
A
A
((
((
(,
(,
(,
(?
(?
(B
(C
(C

(C
,)
,(
,(
,(
,,
,,
,?
,@
,@
,'
,A
,C
?A
?B
?C
@,
@@
@A
@C
')
'(
'A
A?
AC
B)
Index

"
D0
-!"
E
/
*

.
/
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Table of Contents

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LOVATO ELECTRIC RGK900 Specifications

General IconGeneral
ModelRGK900
ManufacturerLOVATO ELECTRIC
Frequency50/60 Hz
MountingPanel mounting
Operating temperature-20 to +70 °C
Relative Humidity95% non-condensing
CertificationsCE, UL
TypeGenerator Control Unit
Storage temperature-30 to +80 °C

Summary

Safety Information

General Safety Precautions

General safety precautions for installation and use, handling of live parts, manufacturer responsibility, and cleaning instructions.

General Warning

General warning for installation and use, handling of live parts, manufacturer responsibility, and cleaning instructions.

Operating Modes

Synchronization and Harmonic Analysis

User Pages and Application Scenarios

Models and Applications

Details applications for RGK900 (AMF, baseload, peak shaving) and RGK900SA (island, AMF with RGK900MC).

PID Control Loops and Adjustment

PID Control Loops

Explains PID control loops for synchronization and load sharing, affecting engine speed (governor) and voltage (AVR).

PID Loops Adjustment

Guides on experimentally adjusting PID parameters for governor and AVR, accessible while the engine is running.

Manual PID Control Tests

Manual Governor Control Test

How to manually control engine speed and observe PID effects.

Manual AVR Control Test

How to manually control AVR output and modulate generator voltage.

Frequency PID Adjustment

How to adjust PID parameters for stable reference frequency, including parameters P33.09-P33.12.

Advanced PID Adjustment Procedures

Phase Shift PID Adjustment

How to set the phase PID (P33.13) for phase shift control, using synchroscope and bar graph.

Voltage PID Adjustment

How to adjust voltage control parameters (P34.09-P34.12) for matching nominal or source voltage.

Active Power PID Adjustment

How to adjust active power PID parameters (P33.14-P33.16) for load sharing and power ramps.

Power Factor PID Adjustment

Expandability Features

Limit Thresholds and Variables

Remote Control and Alarm Features

User Alarms (UAx)

Enables defining up to 16 programmable alarms, including source, message text, and properties.

PLC Logic (PLCx)

Allows setting ladder programs using Customization manager for internal PLC logic and variable management.

Automatic Test and CANbus Communication

Automatic Test Function

Explains the periodic automatic test, its scheduling, and how to enable/disable it via setup or front panel.

CANbus Communication

Details connecting RGK900 to ECU, reading measurements, simplifying wiring, and diagnostics.

Diagnostic Features

Configuration Options

Parameter Setting via PC

Parameter Setup from Front Panel

Parameter Value Setting

Parameter Editing Page

Details on modifying parameter values, using navigation keys, and the auto-save/exit functionality.

Engine Starting Parameters

Load and Mains Control Parameters

M12 - Load Changeover Parameters

Settings for interlock time, feedback alarm delay, switchgear type, and opening commands.

M13 - Mains/Bus Voltage Control

Parameters for MIN/MAX voltage limits, delays, asymmetry, frequency limits, and mains control modes.

Generator Voltage Control Parameters

Generator Protection and Automatic Test Parameters

M15 - Generator Protection Parameters

Parameters for max current, short-circuit, ground fault, thermal protection, and automatic test settings.

M16 - Automatic Test Parameters

Settings for enabling automatic test, interval, start time, duration, and load switching during tests.

Maintenance and Input Parameters

M18 - Programmable Inputs Parameters

Settings for input functions, index, contact type, and delays for up to 32 digital inputs.

Output and Communication Parameters

CANbus and Miscellaneous Parameters

M21 - CANbus Parameters

Settings for ECU type, operating mode, ECU power input, and alarm redirection from CAN.

M22 - Load Management Parameters

Parameters for start-up on power threshold, load shedding, dummy load management, and overload alarms.

Thresholds and Counter Parameters

M24 - Limit Thresholds Parameters

Defines reference measurement, source, channel, function (Max/Min/Min+Max), thresholds, delays, and state for limit thresholds.

Analog Input and Output Parameters

Energy Pulses and Paralleling Parameters

M32 - Paralleling Parameters

Settings for application type (GEN-GEN, GEN-RETE), voltage, frequency, phase differences, synchronization, power ramps, and reverse power alarms.

Governor and AVR Control Parameters

M33 - Governor Parameters

Parameters for governor control type, polarity, output levels, PWM frequency, band alarm, and PID coefficients for frequency, phase, and active power.

M34 - AVR Parameters

Parameters for AVR control type, polarity, output levels, PWM frequency, band alarm, and PID coefficients for voltage and reactive power.

Power Management Parameters

Mains/Gen Power Management Parameters

Virtual I/O and User Alarm Parameters

Alarm Handling and Display

Alarm Properties

Default Alarm Properties Table

Default Alarm Properties Table (Continued)

Alarm Descriptions

Alarm Descriptions (Continued)

Input Function Table

Input Function Table (Continued)

Output Function Table

Output Function Table (Continued)

Commands Menu

Installation Guide

Wiring Diagrams

Wiring Diagrams (Continued)

CANbus Wiring for Load Sharing

CANbus Wiring for Load Sharing and Management

Governor Wiring Table

Governor Wiring Table (Continued)

AVR Wiring Table

AVR Wiring Table (Continued)

Technical Characteristics - Supply and Inputs

Technical Characteristics - Outputs and Environment

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