Lyon 2000 Series - User Manual

2000 SERIES INDUSTRIAL CLIP SHELVING ASSEMBLY
INSTRUCTIONS
#7002376 / 12-2020
www.lyonworkspace.com
OPEN UNIT ASSEMBLY
1. The first and last uprights in a row of shelving are End Uprights. The remaining uprights in a row are
Intermediate Uprights (see assembly graphic above). To build the End Upright, lay the front and rear
post parallel to each other on the floor or saw horses. Position Angle Posts with the 1” flange pointing
up. The front post may be Beaded or Angle. The back post is always Angle.
Install Shelf Clips on both posts at the desired shelf locations by inserting the fingers of the clip into
the rectangular holes in the post and sliding down until the clip is fully seated. Install the clips for the
bottom shelf in the bottom two rectangular holes; install the clips for the top shelf in the top two
rectangular holes.
Clip to Post Connection
Using a shelf to determine proper spacing of posts, attach a pair of Side Sway Braces to the posts
forming an “X” with ¼-20 x 5/8” screws and nuts. See page 3 for information regarding sway brace locations. Note: Bolts cannot be placed where
shelves are located.
2. Intermediate Uprights are built like End Uprights, except Double Angle Posts replace Single Angle Posts (see graphic above). Double Angle Posts
are made by bolting two Single Angle Posts together with two ¼-20 x 5/8” screws and nuts, one near the top of post and one near the bottom.
Install Shelf Clips on both sides of the post assembly. Attach a pair of Sway Braces to the front and rear posts as in Step 1.
3. Stand two End Uprights or an End and Intermediate Upright to build the first unit. Hold the uprights in position and install the top and bottom shelves
on to the shelf clips. Make sure shelves are completely seated on the clips by tapping them down with a soft hammer. Repeat this process with the
rest of the shelves in the first unit.
4. While holding the unit vertical, install a pair of Back Sway Braces in an “X” pattern using ¼-20 x 5/8” screws and nuts. Attach the Back Sway Braces
on the inside of the rear Angle Posts as shown.
5. If building a row of shelving, continue to add units by standing additional upright assemblies and installing shelves and back braces. The last upright
in the row of shelving must be an End Upright.
6. Back-to-back (double) rows are built like single rows, except common Back Sway Braces are used. The common braces are installed on the inside of
one of the units, with the bolts going through both rear posts of the back-to-back units. This will securely tie the back-to-back units together.
End Upright
(At row ends)
Back Sway
Brace
Intermediate
Upright
Side
Sway
Angle
Post
Shelf
Clip
Beaded Post
(Used at front
Series 2000 Shelf

Summary

Open Unit Assembly

End Uprights and Initial Assembly

Building End Uprights, positioning posts, installing shelf clips for first/top shelves.

Intermediate Uprights Assembly

Assembling Intermediate Uprights with Double Angle Posts and installing sway braces.

Installing Shelves in First Unit

Standing uprights and installing top and bottom shelves on shelf clips.

Installing Back Sway Braces

Attaching Back Sway Braces in an "X" pattern to rear Angle Posts.

Closed Unit Assembly

Upright Assemblies and Side Sheets

Building End/Intermediate Uprights and attaching Upright Side Sheets.

Installing Shelves and Back Sheets

Erecting uprights, installing shelves, and attaching back sheets.

Bracing and Row Extension

Installing sway braces and extending rows, including back-to-back units.

Sway Bracing Patterns

Top View Bracing Diagrams

Illustrates top views of back and side bracing patterns and bay references.

Front and Side View Bracing

Shows front view back bracing and side view bracing patterns.

Unit Bracing Connections

Details how back sheets or sway braces connect back-to-back and side-to-side units.

Shelving Accessories

Post and Base Accessories

Foot plates, front bases, and end bases for posts.

Shelf and Divider Accessories

Shelf dividers, bin fronts, label holders, and shelf box guides.

Installation and Safety Guidelines

General Installation and Use Rules

Rules for fastener tightening, shelf placement, and loading.

Owner Maintenance Responsibilities

Requirements for maintaining structural integrity and inspecting for damage.

Foot Plates and Anchoring Requirements

Importance of foot plates and conditions requiring anchoring.

Loading and Load Plaque

Post and Shelf Load Capacities

Tables showing allowable axial load per post and allowable shelf loads.

Load Plaque Requirements

Explains the need for and content of load capacity plaques.

Overview

1. Function Description
2. Usage Features
3. Maintenance Features

This document outlines the assembly, usage, and maintenance of the 2000 Series Industrial Clip Shelving. This shelving system is designed for industrial use, providing robust storage solutions through its modular and configurable design. It can be assembled as open units or closed units, offering flexibility to suit various storage needs.

Function Description

The 2000 Series Industrial Clip Shelving serves as a versatile storage system for industrial environments. Its primary function is to provide organized and secure storage for various items, supporting both light and heavy loads depending on the configuration and components used. The system is built around a framework of upright posts, shelves, and bracing elements that ensure structural integrity and stability.

The core components include:

• Uprights: These vertical posts form the main structural support. They come in different types:
  • End Uprights: Used at the beginning and end of a shelving row, typically consisting of a front post (either Beaded or Angle) and a back Angle Post.
  • Intermediate Uprights: Used between End Uprights in a row, often featuring Double Angle Posts for enhanced stability.
  • Welded Uprights: Pre-assembled uprights that simplify installation.
• Shelves: These horizontal surfaces provide the storage area. They are secured to the uprights using shelf clips, allowing for adjustable spacing.
• Bracing: Essential for stability, bracing comes in two main forms:
  • Side Sway Braces: Form an "X" pattern on the sides of open units to prevent lateral movement.
  • Back Sway Braces (Open Units): Form an "X" pattern on the back of open units to prevent front-to-back movement.
  • Back Sheets (Closed Units): Solid panels that cover the back of closed units, providing both stability and enclosure.
  • Side Sheets (Closed Units): Solid panels that cover the sides of closed units, offering enclosure and additional stability.
• Shelf Clips: Small components that attach shelves to the upright posts, allowing for easy adjustment of shelf height.
• Foot Plates: Optional accessories that spread the load, protect the floor, aid in shimming for plumb installation, and facilitate anchoring.

The system supports both single and back-to-back (double) row configurations. In back-to-back setups, common bracing or back sheets are used to securely tie the units together, enhancing overall stability. The modular nature allows for expansion by adding additional units and upright assemblies.

Usage Features

The 2000 Series Industrial Clip Shelving offers several features that enhance its usability and adaptability in an industrial setting:

• Configurability: The system can be assembled as either "Open Units" or "Closed Units."
  • Open Units: Utilize sway bracing on the sides and back, providing easy access to stored items from multiple directions. This configuration is ideal where visibility and quick retrieval are priorities.
  • Closed Units: Incorporate side and back sheets, offering enclosed storage that can protect items from dust and provide a more organized appearance. This is suitable for environments requiring containment or a cleaner aesthetic.
• Adjustable Shelf Height: Shelves are attached using shelf clips that fit into rectangular holes on the upright posts. This design allows users to easily adjust shelf spacing to accommodate items of varying heights, maximizing storage efficiency. The clips are designed to be fully seated by sliding them down into position.
• Modular Expansion: The system is designed for easy expansion. Additional units can be added to existing rows by incorporating intermediate upright assemblies, shelves, and bracing. This allows for flexible growth of storage capacity as needs evolve.
• Back-to-Back Configuration: For increased storage density, units can be assembled in back-to-back rows. This configuration utilizes common back sway braces or back sheets, which are bolted through the rear posts of both units, creating a stable and integrated double-sided storage solution.
• Post Types: The availability of different post types (Angle Post, Beaded Post, Double Angle Post, Heavy Duty Post) allows for customization based on load requirements and aesthetic preferences. Beaded posts are typically used at the front of units, while Angle Posts are used at the back and for intermediate uprights. Double Angle Posts are used in intermediate uprights for enhanced strength.
• Accessory Integration: The shelving system supports various accessories to further customize storage. These include:
  • Foot Plates: For load distribution, floor protection, and anchoring.
  • Front Bases: To enclose the bottom front of shelves, often with half shelf clips.
  • End Bases: To enclose the bottom ends of shelves.
  • Bin Fronts: To create bins on shelves, preventing items from rolling off.
  • Shelf Dividers: To compartmentalize shelves for better organization.
  • Angle Dividers: Similar to shelf dividers but designed for specific shelf types.
  • Label Holders: For easy identification of stored items.
  • Shelf Box Guides: To guide and contain boxes on shelves.
• Load Capacity Guidelines: The manual provides detailed tables for allowable axial (vertical) load per post type and allowable shelf loads, ensuring users can configure the system safely within its design limits. It explicitly warns against exceeding these capacities and emphasizes the importance of evenly distributed loads.

Maintenance Features

Proper maintenance is crucial for ensuring the longevity and safety of the 2000 Series Industrial Clip Shelving. The manual outlines several key maintenance features and guidelines:

• Secure Fasteners: All fasteners (screws, nuts, bolts) must be securely tightened before the shelving is used. Regular checks are recommended to ensure they remain tight, preventing structural instability.
• Regular Inspections: Owners are advised to regularly inspect the shelving for any signs of damage, such as bent components, loose anchors, or dislodged shims. Prompt identification and isolation of damaged areas are critical.
• Damage Assessment: If damage is found, a design professional should evaluate it to determine the necessary repairs and ensure the system can be restored to its original design capacity. This proactive approach prevents further deterioration and potential safety hazards.
• Replacement of Damaged Components: Sheared or loose anchors and/or bolts must be replaced or tightened. Dislodged shims should be realigned to maintain the plumb condition of the uprights.
• Proper Loading Practices: Adhering to specific loading and unloading procedures is a key maintenance aspect. Shelving should always be loaded from the bottom shelf upwards and unloaded from the top shelf downwards. This practice prevents the unit from becoming top-heavy and reduces the risk of overturning. Overloading, concentrated loads, moving loads, or impact loads are strictly prohibited as they can cause damage and failure.
• Anchoring Requirements: Anchoring of posts is required when the top loaded shelf is over 8'-1” high AND the height-to-depth ratio of the shelving section exceeds four (4). Even for shelving less than 8'-1” high, anchoring is recommended for maximum safety, especially in seismic or wind loading zones. Foot plates are recommended to facilitate anchoring and aid in shimming for plumb installation.
• Prohibition of Unauthorized Modifications: The shelving should not be reconfigured or otherwise modified in a manner not within the original design or intended use without the advice of a qualified design professional. This ensures that any changes maintain the structural integrity and safety of the system.
• Load Plaque Display: A permanent load plaque must be displayed in conspicuous locations (e.g., ends of rows, top of access stairways). This plaque provides critical information such as maximum permissible uniformly distributed shelf load, average shelf load (if applicable), floor loading (if a pick module), and maximum total load per bay. This ensures that all operating personnel are aware of the load limits and adhere to them. The plaque should not be transferred to reconfigured or relocated shelving without verifying its applicability.
• Cleanliness and Stability: All product stored on the shelving must be properly stacked and stable. This prevents items from falling, which could cause injury or damage to the shelving itself.
• Prohibition of Climbing: Shelving should never be climbed or stepped on, as this can cause structural damage and poses a significant safety risk.

By following these assembly, usage, and maintenance guidelines, users can ensure the safe, efficient, and long-lasting performance of their 2000 Series Industrial Clip Shelving system.

Lyon 2000 Series Specifications

General

Category	Racks & Stands
Material	Steel
Adjustable Shelves	Yes
Capacity	Varies by model
Height	Varies by model
Finish	Powder Coated