Home
Maeda
Construction Equipment
HIRD MC815
Maeda HIRD MC815 - User Manual
424 pages
Manual
Specs
Ask a question
Save Page as PDF
To Next Page
To Next Page
Loading...
OPERATORS MANUAL
MAEDA MINI CRANE
MC815
www.hird.co.uk
DISCLAIMER - ALL INSTRUCTIONS ARE SUPPLIED FROM MANUFACTURER AND WHERE CORRECT AT TIME OF PRINT
OM 1704-2
Northern
(Head Office)
Tel: +44 (0)1482 227333
Western
Tel: +44 (0)1384 900388
Southern
Tel: +44 (0)203 174 0658
Central
Tel: +44 (0)1302 341659
2
Table of Contents
Main Page
Table of Contents
2
Item Page
3
Introduction
10
Introduction
11
For Safe Use of the Machine
12
Machine Overview
13
Specified Operations
13
Machine Structure
13
Machine Functions
14
Qualification for Operation
15
Qualification for Crane Operation
15
Terminology
16
Terms and Definitions
16
Diagram of Working Radius and Lifting Height
17
Rated Total Load Chart
18
How to Look at the Angle Indicator
24
Outline of Remote Controller
25
Feature
25
Configuration
25
Configuration of Remote Controller
25
Functions
26
Functions of Remote Controller
26
Dpf Overview
27
Dpf Function
27
Dpf Regeneration
27
Safety
30
Basic Precautions
31
Precautions on Handling Remote Control System
36
Precautions for Use of Engine and Electric Motor Specifications
40
Operation Related Precautions
41
Before Starting Engine
41
After Starting Engine
43
During Crane Work
48
Precautions for Terminating Crane Operation (Remote Control System)
59
Transport Precautions
60
Battery Handling Precautions
62
Maintenance Precautions
64
Precautions before Maintenance
64
Precautions During Maintenance
66
Safety Label Locations
71
Operation
82
Name of each Section
83
Machine Units
83
Description of Controls
84
Description of Monitor
85
Names and Description of Control Levers
107
Names and Description of Outrigger Operation Panel
112
Emergency Stop Switch
113
Starter Switch
113
Lock Lever
113
Accelerator Pedal
113
Light Switch
114
Disconnect Switch
114
Override Switch
115
Fuse Box
116
Cigar Socket
117
Maintenance Usb Port
117
Names and Description of Remote Control Parts
118
Transmitter and Receiver
118
Description of Remote Controller Accessories
122
Outrigger Safety Device
123
Functions of Outrigger Safety Devices
123
Moment Limiter (Overload Detector)
124
Configuration of Moment Limiter
124
Functions of Moment Limiter
125
Moment Limiter Operation
126
Moment Limiter Settings
128
Moment Limiter Functions
131
Moment Limiter Start Conditions
134
Override Switch
135
Troubleshooting for Moment Limiter
135
Over Hoist Detector
136
Operator Seat
137
Radiator Cover
139
Radiator Grille
140
Engine Cover
141
Machinery Cover
142
Operation Side Cover
143
Power Unit
144
Names of Power Unit Parts
144
Names of Power Supply Box Parts
144
Names of Inverter Parts
145
Operation
146
Pre-Operation Inspection
146
Visible Checks
146
Checking before Starting Engine
146
Inspection after Starting Engine
146
Starting Engine
147
Normal Starting of Engine
147
Starting Engine in Cold Environment
148
Operations and Checks after Starting Engine
149
Break-In Operation
151
Machine Travelling Posture
151
Start Moving Machine
152
Changing Machine Travelling Mode
153
Changing Direction of the Machine
153
Stopping/Parking the Machine
155
Stopping Engine
156
Inspection after Stopping Engine
156
Cautions in Driving
157
Outrigger/Crane Related Safety Devices
159
Outrigger Setting Operation
162
Outrigger Components
164
Outrigger Setup Operation
164
Cautions before Crane Operation
169
Operation before Crane Work
170
Crane Operation Posture
171
Winding and Unwinding
172
Boom Derricking Operation
172
Boom Telescoping Operation
173
Slewing Operation
174
Accelerator Operation
174
Crane Stowage Operation
175
Outrigger Stowage Operation
178
Prohibited Operations During Crane Work
182
Pick & Carry Operation
184
Cautions During Pick & Carry Operation
184
Pick & Carry Posture
185
Change to Pick & Carry Posture from Travelling Posture
185
Change to Pick & Carry Posture from Crane Mode Posture
186
Pick & Carry Operations
187
Canceling Pick & Carry Operation Posture
188
How to Return to Travelling Posture
188
How to Return to Crane Posture
189
Dpf Stationary Regeneration Method
190
Operation by Remote Ccontrol
191
Cautions before Operation
191
Powering on
192
Indications of Display
193
Starting/Stopping the Engine
197
Operation after Engine Is Started
197
Operation before Work
197
Switching Operation Mode
197
Travel Operation
198
Start Moving Machine
198
Changing Direction of the Machine
199
Stopping/Parking the Machine
200
Outrigger Operation
201
Outrigger Setting Operation
202
Outrigger Stowage Operation
205
Crane Operation
208
Hook Winding and Unwinding
209
Boom Derricking Operation
209
Boom Telescoping Operation
210
Slewing Operation
211
Operation While Traveling with a Suspended Load
212
Fly Jib Derricking/Telescoping Operation
212
Operating Speed Selector/Outrigger Select Switch
213
Operating Accelerator Control Switch
213
Operating Horm Switch
213
Emergencystop Switch Operation
214
Led Light Operations
214
Checking after Crane Operation
215
Crane Stowage Operation
215
Stopping Operation by Radio Control and Inspection
215
Operating Machine with Engine & Electric Motor
216
Power Supply Connection
216
Operation and Checking after Power Connection
219
Machine Operation
221
Machine Stop and Checks after Stopping Machine
221
Power Supply Separation
222
Handling Wire Rope
223
Criteria for Wire Rope Replacement
223
Corretive Actions against Twisted Wire Rope
224
Transportation
226
Loading/Unloading
226
Hoisting Machine
227
Cautions When Loading Machine
228
Cautions During Transportation
228
Handling Machine in Cold Environment
229
Preparing for Low Temperature
229
Long-Term Storage
231
Before Storing Machine
231
During Storage
231
After Storage
232
Handling Battery
233
Cautions in Handling Battery
233
Removing/Installing Battery
234
Cautions in Charging Battery
235
Starting Engine with Booster Cable
236
Handling Remote Controller Battery
238
Replacement Timing of Battery
238
Replacement Method of Battery
238
Charging Method of Battery
239
Troubleshooting
241
Electrical Components
241
Machine Body
242
Engine
243
Electric Motor
244
Before Remote Controller Failure Disgnosis
246
Remote Controller
247
List of Error Codes
248
Inspection and Maintenance
254
Precautions for Maintenance
255
Basic Maintenance
257
Legal Inspection
260
Periodic Replacement of Important Components
261
Consumables
262
Lubricating Oil
263
Use of Lubricating Oil According to Temperatures
263
Accessory Tools and Standard Tightening Torque
264
List of Standard Tightening Torque
264
List of Hose Tightening Torque
265
Inspection and Maintenance List
266
Maintenance Procedures
269
Pre-Operation Inspection
269
Inspection before Starting Engine (Patrol)
269
Inspection Around Crane
270
Inspection of Wire Rope
270
Inspection of Hook Block
270
Inspection Around Outrigger
270
Inspection Around Safe Rubber Track
271
Inspection Around Carrier
271
Inspection Around Engine
271
Inspection Around Carrier and Crane
271
Inspection before Starting Engine
272
Checking/Refilling Engine Coolant
272
Checking Oil Level and Refilling Oil in Engine Oil Pan
273
Checking Fuel Level and Refilling in Fuel Tank
274
Checking/Cleaning Fuel Pre-Filter
275
Checking Oil Level and Refilling Oil in Hydraulic Oil Tank
276
Checking Oil Level and Refilling Oil in Slewing Reduction Gear Case
277
Checking/Refilling Oil in Travelling Motor Reduction Gear Case
278
Inspecting/Cleaning of Radiator and Oil Cooler Fins
279
Inspecting/Refilling of Battery Electrolyte Level
280
Checking Horn for Operation
281
Checking Headlights for Operation
281
Inspection of Fuse
282
Inspection of Outrigger Display
282
Adjusting Operator Seat
283
Inspection before Starting Engine (Radio Control)
284
Checking Prior to Turning on the Transmitter
284
Checking after Turning on the Transmitter
285
[3 ] Checking of Receiver
286
Inspection after Starting Engine
287
Inspection of Outrigger Safety Equipment Operation
287
Checking Outrigger Operation
290
Checking Crane Operations
291
Inspection of over Hoist Detector
292
Inspection of Moment Limiter
292
Inspection of Outrigger Extension Position
293
Checking Engine Exhaust Gas Colour, Noise and Vibration
293
Inspection of Engine Start and Stop Operation (Radio Control)
294
Inspection of Engine Start Operation
294
Inspection of Engine Stop Operation
294
Inspection of Outrigger Mode Operation
295
Inspection of Crane Mode Operation
296
Irregular Maintenance
298
Inspection/Adjustment of Rubber Track Tension
298
Inspection/Adjustment of Rubber Track Shoe Bolt
299
Replacement of Winch Wire Rope
300
Inspection/Adjustment of Boom Telescoping Wire Rope
304
Replacement of Hydraulic Oil Suction Filter
307
Initial 10 Hour Maintenance
309
Initial 50 Hour Maintenance
309
Initial 250 Hours Maintenance
309
Greasing Machine Units
309
Oil Replacement in Hydraulic Oil Tank
309
Replacement of Hydraulic Oil Return Filter
309
Checking/Adjustment Alternator Belt Tension
309
Oil Replacement in Slewing Reduction Gear Case
309
Oil Replacement Oil in Winch Reduction Gear Case
309
Oil Replacement Oil in Travelling Motor Reduction Gear Case
309
Every 50 Hours Maintenance
310
Draining of Contaminant Water/Deposits in Fuel Tank
310
Draining of Contaminant Water/Deposits in Fuel Pre-Filter
311
Greasing of Machine Units
312
Every 100 Hours Maintenance
314
Inspecting/Refilling of Oil Level in Slewing Reduction Gear Case
314
Every 250 Hours Maintenance
315
Inspection/Cleaning of Air Cleaner
315
Inspection/Adjustment of Alternator Belt Tension
317
Checking/Refilling Oil in Travelling Motor Reduction Gear Case
318
Every 500 Hours Maintenance
319
Replacement Engine Oil and Engine Oil Filter Cartridge
319
Replacement of Air Cleaner
321
Replacement of Fuel Pre-Filter
322
Replacement of Fuel Filter Cartridge
323
Replacement Hydraulic Oil Return Filter Cartridge
324
Replacement of Hydraulic Oil Tank Air Filter
325
Inspection of Slewing Ring Mounting Bolt
326
Every 1000 Hours Maintenance
327
Cleaning of Engine Cooling System
327
Oil Replacement in Hydraulic Oil Tank
330
Oil Replacement in Slewing Reduction Gear Case
332
Oil Replacement in Winch Reduction Gear Case
333
Oil Replacement in Travelling Motor Reduction Gear Case
334
Inspection/Adjustment Engine Valve Clearance
334
Every 1500 Hours Maintenance
335
Every 2000 Hours Maintenance
335
Every 3000 Hours Maintenance
336
Specifications
338
Principal Specifications List
339
Specification Dimensional Drawing
342
Dimensional Drawing of Outrigger Width
343
Rated Total Load Chart
344
Fall Hook
344
Fall Hook
347
Fall Hook
350
Single Fall Hook
353
Working Radius/Lifting Height
356
Working Radius and Lifting Height (During Pick & Carry)
357
Item Page
358
Fly Jib
358
Cautions in Using Fly Jib
359
Mount Position of Fly Jib Safety Labels
360
Name of each Section of Fly Jib
364
Mounting and Storing Fly Jib
365
Mounting and Stowing Fly Jib
365
Mounting Fly Jib
366
Stowing Fly Jib
374
Handling Monitor and Moment Limiter
382
Name of Monitor Display
382
Monitor Display in Fly Jib Mode
382
Monitor Display in Fly Jib Stowage Mode
385
Moment Limiter Functions
386
Recovery Operation from Automatic Stop
386
Operation
387
Fly Jib Derricking Operation
387
Fly Jib Retract/Extend Operation
387
Troubleshooting
388
List of Error Code
388
When These Phenomena Happen
389
Inspection and Maintenance
390
Pre-Operation Inspection
390
Periodic Replacement of Critical Parts
392
Consumables
392
Maintenance Every 50 Hours
393
Specification
394
Specification Table
394
Specification Dimensional Drawing
394
Rated Total Load Chart
395
Working Radius/Lifting Height
396
Item Page
398
Searcher Hook
398
Cautions in Using Searcher Hook
399
Searcher Hook Safety Label Locations
400
Names of Searcher Hook Parts
403
Mounting and Stowing Searcher Hook
404
Mounting Searcher Hook
405
Stowing Searcher Hook
408
Removing Searcher Hook (Changing to Standard Specification)
410
Removing Searcher Hook Boom
410
Removing Bracket
411
Mounting Searcher Hook (Changing to Searcher Hook Specification)
412
Mounting Searcher Hook Boom
412
Attaching Bracket
413
Handling Monitor and Moment Limiter
414
Name of Monitor Display
414
Monitor Display in Searcher Hook Mode
414
Changing Searcher Hook Mode
416
Moment Limiter Functions
417
Recovery Operation from Automatic Stop
417
Operation
418
Changing Searcher Hook Angle
418
Troubleshooting
419
Inspection and Maintenance
420
Pre-Operation Inspection
420
Specification
421
Specification Table
421
Specification Dimensional Drawing
421
Rated Total Load Chart
422
Working Radius/Lifting Height
423
Need help?
Do you have a question about the Maeda HIRD MC815 and is the answer not in the manual?
Ask a question
Maeda HIRD MC815 Specifications
General
Brand
Maeda
Model
HIRD MC815
Category
Construction Equipment
Language
English
Related product manuals
Maeda LC1385M-8BF
384 pages
Maeda CC1485S-1
370 pages
Maeda MC-305C-2
358 pages
Maeda MC815C
426 pages
Maeda MC-285C
11 pages
Maeda MC285C-3
314 pages
Maeda MC405C-3
348 pages
Maeda MC285CB-3
256 pages
Maeda MC305C-3
294 pages
Maeda MC285C-2
207 pages
Maeda LC1385M-8B
384 pages
Maeda CC1908S-1
326 pages
To Next PageTo Next Page
Need help?
General
