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Mafell DDF 40 - Specific Drilling Methods; Drilling with Trim Stop LA; Drilling with Dowel Template; Service and Maintenance

Mafell DDF 40
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5.13 Drilling with trim stop LA (Fig. 24 + 25)
Danger
Only 1 drill bit with max. ø 8.2 mm
may be used! Remove unused
threaded pin from the machine!
The drilling distance to the stop pin
is 7.5 mm!
When adjusting the drilling depth,
make sure that it is reduced by 15
mm by means of the trim stop LA!
For drilling narrow strips (approx. 14 - 48 mm) and
small drilling distances, use the trim stop LA 39 (Fig.
13).
Mount only 1 piece drill bit with max. ø 8.2 mm.
(see chapter 4.4)
Press the locking levers 42 (Fig. 13) together at
the trim stop and insert the trim stop 39 (Fig. 13)
on the front side of the base plate. The trim stop
can only be fitted in the correct position to the
mounted drill bit!
Use the additional stop "P" (Fig. 25) for right-
angled alignment when applying it to the stop
pin 40 (Fig. 13), or to the additional stop "O"
(Fig. 24) from the set ZAG on the stop pin 41.
Insert these into the corresponding mountings of
the tilting stop.
5.14 Drilling with dowel drilling template
For working with the dowel drilling template 43 (Fig.
14 + 15) see operating instructions of the dowel
drilling template. Order no. see chapter 8 Special
accessories.
For horizontal drilling, position the toothing of the
tilting stop 7 against the dowel drilling template as
shown in Fig. 14.
For vertical drilling, tighten the additional support ZA
22 (Fig. 4) to the underside of the base plate with the
knurled screws 23. Then apply the toothing of the
additional support to the dowel drilling template as
shown in Fig. 15.
6 Service and maintenance
Danger
Pull the power plug during all
service work.
MAFELL machines are designed to be low in
maintenance.
The ball bearings used are greased for life. When the
machine has been in operation for a longer period of
time, we recommend to hand the machine in at an
authorised MAFELL customer service shop for
inspection.
Only use our special grease, order No. 049040 (1 kg
tin) for all greasing points.
6.1 Storage
If the machine is not used for a longer period of time,
it has to be carefully cleaned. Spray bright metal parts
with a rust inhibitor.
7 Troubleshooting
Danger
Determining the causes for existing defects and eliminating these always
requires increased attention and caution. Pull the mains plug beforehand!
Some of the most frequent defects and their causes are listed in the following chart. In case of other defects,
contact your dealer or the MAFELL customer service.
Defect
Cause
Elimination
Machine cannot be switched on
Turning knob 11 (Fig. 2) is set to
"Tool change".
Set the turning knob to drilling
depth "1" or "2".
No mains voltage
Check power supply
Mains fuse defective
Replace fuse
Carbon brushes worn
Take the machine to a MAFELL
customer service shop

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