MAG Mini Maglite SERIES

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421-000-439

MM Rev.1 8/03

FLASHLIGHTS

IMPORTANT NOTICE

This copyrighted Manual, bearing Copy Control #_______________, is the property of

Mag Instrument, Inc., and must be returned to Mag Instrument upon demand. It is for use

only by factory-certified technicians performing authorized warranty service on the

Mini Maglite® Flashlight and/or other Mini Maglite® Flashlight components.

This Manual is a confidential document. It is not for sale and is not to be shown, lent or

otherwise disclosed to unauthorized personnel.

Copying of this document is not authorized. Copying would therefore constitute a violation

of the copyright laws. If additional copies are desired, they should be requested directly

from Mag Instrument, Inc.

Mini Maglite

AA/AAA

Flashlights

repair

manual

Repairs must be performed by Mag Instrument

certified warranty service personnel

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Summary

Troubleshooting

Flashlight Failure

Check lamp and batteries for flashlight failure.

No Power or Stay On Issues

Inspect tail cap and barrel contacts for obstructions or dirt.

Lamp Test

Procedure to test flashlight lamp using a multimeter.

Battery Test

Procedure to test battery voltage using a multimeter.

AA;AAA Switch Replacement

Schematic and AAA Parts List

Exploded view diagram of flashlight and parts list for AAA model.

AA Parts List

Detailed list of parts for AA flashlight with item numbers and descriptions.

Switch Replacement Steps

Step-by-step instructions for replacing the flashlight switch assembly.

Maintenance and Warranty

Seal Lubrication

Instructions for lubricating visible seals with oil or grease.

Battery Leakage Policy

Warranty information regarding flashlight damage from battery leakage.