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Magni RTH 4.18 - User Manual

Magni RTH 4.18
127 pages
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P.N.54615.D_EN
11/2020
-- TRANSLATION OF THE ORIGINAL INSTRUCTIONS --
Prepared in compliance with the essential requirement for the protection of health and safety 1.7.4 of annex I of directive 2006/42/EC
Use and Maintenance Manual
RTH Rotary telescopic elevators [Deutz]

Table of Contents

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Summary

PREFACE

Important Information Regarding Safety

Crucial safety information for operators and personnel regarding vehicle use and maintenance.

Information Regarding this Manual

Explains the manual's purpose, content, and manufacturer's right to modify information.

Symbols Used

Reference Regulatory Framework

Lists standards and directives the manual complies with for technical documentation.

SAFETY AND WARNINGS SECTION

Symbols and Safety Labels

Details the location and meaning of safety symbols and labels on the vehicle.

Do Not Transport Persons

Prohibits carrying persons other than the operator during vehicle operation.

Do Not Touch Engine Compartment

Warns against touching specific hot or hazardous parts of the engine compartment.

Radiator and Fan Safety

Advises caution with hot radiator coolant and the moving fan.

Stabiliser Pressure Warnings

Emphasizes checking ground stability for safe stabiliser load application.

Operating Area Hazards

Prohibits entering the operating area and standing under loads to prevent crushing.

Accessory and Speed Limit Warnings

Warns against approaching accessories and exceeding road speed limits.

GENERAL DANGER INFORMATION

Fire and Flammability Risks

Prohibits smoking and naked flames due to flammability of fuels and solvents.

Pressurised Air and Water Hazards

Warns about hazards of pressurized air/water during cleaning and required PPE.

Fluid Penetration and Ejection Risks

Warns about high pressure in hydraulic circuits and risks of fluid ejection.

Cut, Crush, and Burn Prevention

Details precautions against cuts, crushing from moving parts, and thermal burns.

Chemical and Thermal Hazards

Covers hazards from coolants, oils, batteries, and fire/explosion risks.

Ether, Piping, and AdBlue Safety

Details safety for ether use, piping integrity, and AdBlue handling.

AdBlue System and Regeneration

Explains AdBlue handling, temperature effects, and the regeneration process.

Environmental and Maintenance Safety

Covers lightning safety, spare parts importance, and approved equipment.

Before Using the Vehicle

Pre-Operation Checks

Outlines essential visual inspections and checks before starting the engine.

Safe Vehicle Entry and Exit

Provides guidelines for safe climbing on and off the vehicle using handholds.

Cab Environment and Noise Levels

Specifies sound pressure and vibration levels within the operator's cab.

Operator Protection and Safety Devices

Emphasizes operator safety, ROPS/FOPS, and ensuring safety devices are functional.

Safety Devices Present

Residual Risks Overview

Lists residual risks including crushing, burns, and pressurized fluid hazards.

Specific Hazards and Precautions

Electrocution Risk

Warns about electrocution risks during maintenance on live electrical parts.

Slipping, Falling, and Tripping Risks

Advises caution due to slippery floors and risks when climbing.

Crushing Hazards from Moving Parts

Highlights risks from moving parts and unauthorized personnel in the work area.

Reasonably Foreseeable Misuse

SECTION ON PRODUCT INFORMATION

Vehicle Types by Stabiliser

Identifies forklift truck models based on stabiliser type (pivoting or scissor).

TECHNICAL SPECIFICATIONS

Engine Specifications (Deutz)

Provides technical data for Deutz engines across Stage III A, IV, and V.

Transmission Specifications

Details technical specifications for the vehicle's transmission system.

Axles, Brakes, Hydraulics, and Electrical Systems

Outlines technical specifications for axles, brakes, hydraulics, and electrical systems.

MASSES AND PERFORMANCES

Vehicle Masses and Weight Distribution

Details vehicle mass in running order and weight distribution on axles.

Performance Specifications

Lists performance data including maximum speed, lifting height, and capacity.

DIMENSIONS

RTH 4.18 Dimensions

Provides dimensional drawings and measurements for the RTH 4.18 model.

RTH 5.18 Dimensions

Shows dimensional drawings and measurements for the RTH 5.18 model.

RTH 5.21 Dimensions

Displays dimensional drawings and measurements for the RTH 5.21 model.

RTH 5.23 Dimensions

Shows dimensional drawings and measurements for the RTH 5.23 model.

RTH 5.25 Dimensions

Presents dimensional drawings and measurements for the RTH 5.25 model.

RTH 6.21 Dimensions

Provides dimensional drawings and measurements for the RTH 6.21 model.

RTH 6.23 Dimensions

Shows dimensional drawings and measurements for the RTH 6.23 model.

RTH 6.25 Dimensions

Displays dimensional drawings and measurements for the RTH 6.25 model.

INFORMATION ON IDENTIFICATION

Vehicle and Component Identification Plates

Explains vehicle identification plates, acoustic power, and cab plates.

Chassis and Engine Identification

Locates serial numbers, engine, transmission, service, and gear pump plates.

Motor and Axle Identification Plates

Details locations for transmission motor and axles identification plates.

FEATURES OF THE VEHICLE

Lighting Systems

Describes front and rear headlamps, work lights, and emergency lights.

Mirrors and Visibility

Details the standard rear view mirrors and their adjustment for visibility.

Equipment Attachment Systems

Explains quick-fit couplings, shear pin housing, and anchoring points.

Optional Equipment Features

Describes optional features like tow hook, toolbox, additional lights, and cold climate setup.

OPERATION

Multi-Function Display Navigation

Introduces the display and methods for browsing pages via touch or controller.

Display Page Overviews

Describes accessory confirmation, main page, indicators, and load check pages.

Vehicle and Boom Status Indicators

Explains indicator lights, boom orientation, and vehicle levelling indicators.

Stabiliser and Load Control

Details stabiliser page controls and the load check page.

Boom Configuration and Load Chart

Describes boom configuration data and the interactive load chart.

Cab Systems and Engine Controls

Covers air conditioning, work lights, boom suspension, engine RPM, and radio control.

Optional Functions and Limits

Explains optional sockets, auxiliary functions, fan inversion, and movement limits.

FEATURES OF THE CAB

Cab Door and Window Operation

Explains how to open, close, and secure the cab door and windows.

Seat Adjustments for Operator Comfort

Guides on adjusting seat suspension, position, height, and backrest.

Seat Belt Safety

Details seat belt operation, checks, and associated safety warnings.

Steering Column and Safety Keys

Explains steering column adjustments and the safety keys container.

Cab Features: Air Vents, Radio, and Sockets

Describes air vents, radio, electric lighter, USB, and optional 220V sockets.

CONTROLS

Ignition, Emergency Stop, and Pedals

Explains ignition switch, emergency stop, accelerator, brake, and inching pedals.

Transmission Selector

Details the transmission selector for forward, reverse, and neutral gear.

Lights, Wipers, and Parking Brake

Describes controls for lights, wipers, and the parking brake.

Vehicle Lighting and Speed Modes

Covers emergency lights, horn, and travelling speed modes.

Steering Modes and Joystick Operation

Explains steering modes, joystick function, and safety.

Joystick Functions and Levelling

Details right/left joystick functions and wheel levelling.

Stabiliser Control and Safety Systems

Covers stabiliser control methods and safety system exclusion.

Boom Limits and Speed Adjustment

Explains setting boom movement limits and adjusting hydraulic speed.

RADIO CONTROLS (OPTIONAL)

General Information on Radio Control

Provides general information on standard and guidance radio control types.

BEFORE STARTING THE ENGINE

Visual Inspection Procedures

Outlines thorough visual inspection for vehicle condition before starting.

Safe Mounting and Dismounting

Reinforces safe practices for climbing on and off the vehicle.

Drivers Seat Adjustment

Guides on adjusting the driver's seat for optimal posture and safety.

STARTING THE ENGINE

Engine Exhaust Hazards

Warns about toxic exhaust gases and ventilation requirements during start-up.

Start-up Procedures

Details standard, cold climate, and jump-starting procedures.

Post Start-up Checks and Brake Systems

Covers post start-up checks, parking brake release, and automatic parking brake.

Parking Brake Modes (Manual;Automatic)

Explains the operation of parking brake in manual and automatic modes.

Driving the Vehicle Safely

OPERATING TECHNIQUES

Boom Extension Synchronisation

Explains how to synchronise telescopic boom extensions.

Accessory Installation and Removal

Guides on correctly installing and safely dismantling accessories.

Load Handling Procedures

Details safe handling of loads, centre of gravity, and pickup methods.

Load Handling in Motion and Visibility

Covers moving loads, visibility, and safe handling in motion.

Sloping Ground Operation Safety

Provides critical safety guidelines for operating the vehicle on slopes.

Climatic Conditions of Use

Operating Environment Considerations

Discusses effects of snow, wind, and adverse climatic conditions on operation.

Turret Rotation Blocking

Explains mechanical and optional hydraulic blocking of turret rotation.

PARKING THE VEHICLE

Parking Position and Stopping Procedures

Describes the correct configuration for parking and how to safely stop the vehicle.

Leaving the Vehicle Secure

Provides procedures for leaving the vehicle unattended and securing it.

INFORMATION REGARDING TRANSPORT

Vehicle Shipping and Road Travel

Details procedures and regulations for shipping and road travel.

Lifting and Anchoring Procedures

Explains safe procedures for lifting and anchoring the vehicle during transport.

Towing the Vehicle Safely

Provides detailed instructions and warnings for towing the vehicle correctly.

Manual Gear Neutralisation

Explains manual gear positioning in case of hydraulic failure.

MAINTENANCE

General Information and Tightening Torques

Provides general maintenance guidelines and specific tightening torque values.

Tyre Maintenance and Inflation

Covers tyre selection, inflation procedures, and safety precautions.

Tyre Characteristics and Pressures

Lists standard tyre specifications and inflation pressures for different models.

Vehicle Washing Procedures

Provides instructions and cautions for washing the vehicle safely.

Fuseboxes

Turret Compartment Fuse Identification

Details fuses in the turret compartment: reference, colour, description, and amperes.

Chassis Compartment Fuses (Continuous Rotation)

Lists fuses in the chassis compartment for continuous rotation models.

Chassis Compartment Fuses (Limited Rotation)

Lists fuses in the chassis compartment for limited rotation models.

Liquids and Lubricants

Spares for Routine Maintenance

MAINTENANCE SCHEDULE

Maintenance Intervals Overview

Lists maintenance tasks categorized by required frequency (hours/time).

MAINTENANCE OPERATIONS

Drivetrain and Axle Lubrication

Covers lubrication of transmission shaft, axles, and levelling cylinder pins.

Telescopic Boom Chains Maintenance

Details checking and lubrication of telescopic boom chains.

Boom Chain Adjustment and Wear Check

Explains how to adjust telescopic boom chains and check for wear.

Boom Phase Displacement and Belt Service

Addresses boom phase displacement and transmission belt checks/replacement.

Engine Oil and Filter Procedures

Guides on engine oil level checks, changing, and replacing oil filters.

Fuel Filter System Maintenance

Details fuel prefilter and filter replacement, and fuel system bleeding.

AdBlue Filter Replacement

Provides safety information and steps for replacing the AdBlue filter.

Coolant System Service

Covers coolant checks, replacement, and bleeding the cooling system.

Differential and Hydraulic Fluid Service

Explains checking and replacing differential and hydraulic fluids.

Hydraulic Fluid Filter and Gear Oil

Guides on replacing hydraulic fluid filter and servicing reduction gear oils.

Steering Elements and Air Filter Service

Details steering element lubrication and engine air filter replacement.

Cab Air Filter and Boom Sliding Blocks

Covers cab air filter replacement and boom sliding block maintenance.

Boom Pins and Cylinder Lubrication

Details lubrication of boom pins and lift cylinder pins.

Cylinder Lubrication and Radiator Cleaning

Covers lubrication of compensation/slewing cylinders and radiator cleaning.

Turret Rotation Gear Maintenance

Details lubrication and checks for the turret rotation slewing ring gear.

Slewing Ring Bearings and Wheel Checks

Covers checking slewing ring bearing wear and wheel tyre pressure/nuts.

Fuel Tank and Hydraulic Hose Inspection

Explains fuel tank operations, window fluid, and hydraulic hose inspection.

TROUBLESHOOTING

Error and Display Message Solutions

Lists common error messages, their causes, and recommended solutions.

Engine Start-up and Operation Issues

Addresses engine problems like difficult starting, irregular operation, and fumes.

Fuel, Lubricant, and Coolant Problems

Troubleshoots issues related to fuel consumption, leaks, lubricant pressure, and coolant.

REFERENCE INFORMATION

Vehicle Storage and Re-use

Provides guidance for storing the vehicle long-term or short-term and reusing it.

Vehicle Dismantling and Disposal

Covers procedures for vehicle dismantling and disposal according to regulations.

APPROVED EQUIPMENT

DELIVERING THE FORKLIFT TRUCK TO THE CUSTOMER

Delivery Information Fields

Fields for recording vehicle model, serial number, and year of manufacture.

Register of Change of Ownership

Form for recording changes in vehicle ownership and compliance declarations.

Magni RTH 4.18 Specifications

General IconGeneral
BrandMagni
ModelRTH 4.18
CategoryElevators
LanguageEnglish

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