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Magni RTH 5.21 - User Manual

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P.N.54615.D_EN
11/2020
-- TRANSLATION OF THE ORIGINAL INSTRUCTIONS --
Prepared in compliance with the essential requirement for the protection of health and safety 1.7.4 of annex I of directive 2006/42/EC
Use and Maintenance Manual
RTH Rotary telescopic elevators [Deutz]

Table of Contents

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Summary

PREFACE

Important information regarding safety

General safety rules and operator responsibilities for safe machine use.

SAFETY AND WARNINGS SECTION

Do not transport persons

Safety symbol and rule against carrying persons during operation.

Do not touch

Warning about hot engine compartment surfaces.

Do not enter the operating area of the vehicle

Warning about crushing hazard from turret and frame.

Do not stand under the load

Warning about falling load hazard.

GENERAL DANGER INFORMATION

NO SMOKING

Prohibition of smoking and naked flames due to fire hazard.

Prevention of cuts and crushing

Hazards related to moving parts, blades, pins, and steel cables.

Preventing burns

Warnings about touching hot components and residual pressure.

Prevention of fires and explosions

Hazards from flammable fluids, bare wires, and battery gases.

Accident prevention in case of thunderstorms with lightning

Safety advice during thunderstorms and lightning strikes.

Before using the vehicle

Operator training and site familiarization

Operator must be trained, familiar with site, and check clearances and ground stability.

Vehicle checks before start-up

Checking tyres, fluids, seat belt, and ensuring hoods/guards are fitted.

Protection for the operator

Importance of checking protection devices daily and following operating procedures.

Roll-Over Protective Structure (ROPS), Falling Objects Protective Structure (FOPS)

Details about ROPS/FOPS certification and avoiding alterations.

Safety devices

Ensuring safety devices are visible, working, and not disabled.

Residual risks

Identifies residual risks like crushing, burns, fluid jets, and pressurized fluids.

ELECTROCUTION

Hazard of live parts and requirement for qualified personnel.

Reasonably foreseeable misuse

SECTION ON PRODUCT INFORMATION

TECHNICAL SPECIFICATIONS

Engine and transmission specifications for different RTH models.

OPERATION

Multi-function display

Using the multi-function display safely and overview of its pages.

Control of the stabilisers

Methods for controlling stabilisers via switches or multi-function display.

Driving the vehicle

Safe driving practices, speed limits, and vehicle placement.

Activation of the emergency hydraulic circuit

How to activate the auxiliary pump for emergency movements.

Exclusion of the safety systems

Procedures for excluding safety systems using keys and the associated warnings.

Boom movements limits

Controlling telescopic boom movement limits to avoid collisions.

Main page

General operating information, indicators, and pushbuttons on the main display.

Load check page

Information regarding telescopic boom configuration and equipment fitted.

Interactive load chart

Display of equipment and automatic selection of load charts based on parameters.

FEATURES OF THE CAB

Seat

Importance of seat adjustment for posture and comfort.

Seat belts

Importance of checking and fastening seat belts, and warnings about extensions.

CONTROLS

Emergency stop button

Function and reset procedure for the emergency stop button.

Joystick

Control of hydraulic movements using the joysticks.

Levelling on wheels

Manual levelling on wheels and checking with the electronic level gauge.

BEFORE STARTING THE ENGINE

Visual inspection

Thorough visual checks before every start-up for vehicle condition.

Climbing on to or climbing down from the vehicle

Safe methods for mounting and dismounting the vehicle using three points of contact.

Drivers seat

Importance of seat adjustment and the driver presence sensor.

STARTING THE ENGINE

RISK OF INTOXICATION

Hazards of exhaust gases and need for ventilation.

Start-up in normal conditions

Step-by-step procedure for starting the engine in standard conditions.

Start-up using jumper cables

Safety precautions and procedure for jump-starting with cables.

Releasing the parking brake

Procedure for manually releasing the parking brake.

OPERATING TECHNIQUES

Installing the accessory

Safe procedures for fitting accessories, including shear pin use.

Dismantling the accessory

Safe procedures for removing accessories and their maintenance.

Handling of loads

Procedures for safe load handling, using load control page, and unloading in alarm.

Picking up a load from the ground

Safe methods for picking up loads and manual fork adjustment.

Taking a load from a height with the vehicle on tyres

Procedures for taking loads from height and ensuring stability.

Placing a load at a height with the vehicle on tyres

Procedures for placing loads at height safely.

Picking up and placing a suspended load

Critical safety instructions for suspended loads to prevent overturning.

Moving the forklift truck with a hanging load

Precautions for moving with a hanging load, ground inspection, and load swinging.

Moving the centre of gravity

Importance of knowing mass and center of gravity for loads.

Traversing over sloping ground

Safety procedures for operating on slopes, including forward/reverse movement and load positioning.

Mechanical blocking of the turret

Procedure for inserting the mechanical turret block and checking the indicator light.

PARKING THE VEHICLE

Stopping the vehicle

Procedures for stopping the vehicle safely, including brake application and gear selection.

Leaving the vehicle

Steps to take before leaving the vehicle, including securing, cleaning, and power disconnection.

INFORMATION REGARDING TRANSPORT

Travelling by road with the vehicle

Rules for road travel, steering modes, boom position, and turret lock.

Lifting and anchoring the vehicle

Safety warnings for lifting and anchoring during transport.

Towing the vehicle

Procedures and safety precautions for towing the vehicle, including brake and cable use.

MAINTENANCE

AdBlue filling level

Warning signals based on AdBlue filling level and power reduction levels.

Tightening torques

Tables of tightening torques for metric and inch nuts/bolts, and tube clamps.

Efficiency of catalyst;AdBlue quality

Power reduction based on catalyst efficiency and AdBlue quality.

Tyres

Use of approved tyres, inflation precautions, and foam filling.

Manipulation

Power reduction due to component manipulation or unsuitable reduction agent.

System errors

Power reduction due to system errors affecting SCR components or AdBlue injection.

Coolant - overheating

Causes and solutions for coolant overheating.

Fuseboxes [p.n.23546] in the chassis compartment for models with continuous rotation

Fusebox layout and descriptions for chassis compartment.

Fuseboxes [p.n.36533] in the chassis compartment for models with limited rotation

Fusebox layout and descriptions for chassis compartment.

Fuseboxes

Continuation of fusebox descriptions and ampere ratings, including relays.

Liquids and lubricants

Table detailing types, strengths, and quantities of liquids and lubricants.

MAINTENANCE SCHEDULE

Every 10 hours of operation or daily

Daily or 10-hour maintenance checks and operations.

Every 50 hours of operation or every 2 weeks

Maintenance tasks required every 50 hours or 2 weeks.

MAINTENANCE OPERATIONS

Telescopic boom chains

Checking and lubricating telescopic boom chains.

Checking for wear

Methods for checking chain wear and replacement criteria.

Transmission belt

Procedures for checking tension and replacing the transmission belt.

Engine oil

Warnings and procedures for checking and changing engine oil.

Replacing the lubrication oil cartridge

Procedure for replacing the engine oil filter cartridge.

Fuel filter

Procedures for replacing the fuel filter cartridge.

Coolant

Warnings about hot coolant and procedures for checking and bleeding the cooling system.

Differentials oil

Procedures for checking and replacing differential oil.

Hydraulic fluid

Procedures for checking and replacing hydraulic fluid.

Hydraulic fluid filter

Procedure for replacing the single hydraulic fluid filter.

Engine air filter

Importance of air filter quality and replacement schedule.

Emergency hydraulic pump

Operating test for the emergency hydraulic pump.

TROUBLESHOOTING

Error and display messages

Continuation of error messages, causes, and solutions.

Engine Troubleshooting

Troubleshooting steps for engine start-up issues and rotation problems.

Engine - does not switch on or switching on is difficult (no fumes at exhaust)

Causes and solutions for engine start-up difficulties.

Engine - starts up but switches off immediately

Causes and solutions for engine switching off immediately after starting.

Engine - irregular operation

Further causes and solutions for irregular engine operation.

Engine - reduced power

Further causes and solutions for reduced engine power.

Engine - Does not reach the maximum rpm

Causes and solutions for the engine not reaching maximum RPM.

Engine - black fumes at the exhaust

Causes and solutions for black fumes in the exhaust.

Engine - white fumes at the exhaust

Causes and solutions for white fumes in the exhaust.

Restrictions to the working due to malfunctioning of the UREA;AdBlue system

Power reduction strategies for UREA/AdBlue system malfunctions.

APPROVED EQUIPMENT

Using equipment that is not approved for use on the vehicle

Warnings about using unapproved equipment and checking compatibility.

Magni RTH 5.21 Specifications

General IconGeneral
BrandMagni
ModelRTH 5.21
CategoryElevators
LanguageEnglish

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