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Magni RTH 6.21 - User Manual

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P.N.54615.D_EN
11/2020
-- TRANSLATION OF THE ORIGINAL INSTRUCTIONS --
Prepared in compliance with the essential requirement for the protection of health and safety 1.7.4 of annex I of directive 2006/42/EC
Use and Maintenance Manual
RTH Rotary telescopic elevators [Deutz]

Table of Contents

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Summary

PREFACE

Important information regarding safety

Key safety advice for vehicle operation, maintenance, and repair.

SAFETY AND WARNINGS SECTION

Do not transport persons

Warning against carrying unauthorized persons while the vehicle is in operation.

Do not touch

Warning about hot surfaces in the engine compartment.

DANGER OF BURNS

Elaborates on the hazard of touching hot engine compartment surfaces.

Radiator

Warning about hot coolant and pressure when opening the radiator cap.

Radiator fan

Warning against touching the radiator fan while the engine is running.

Pressure of stabilisers on the ground

Emphasizes ground stability for safe operation of stabilisers.

Do not enter the operating area of the vehicle

Warning about the risk of crushing by the turret or vehicle frame.

Do not stand under the load

Warning against being under a hanging load due to falling risk.

Do not approach the accessory

Caution regarding approaching or climbing on accessories attached to the boom.

GENERAL DANGER INFORMATION

NO SMOKING

Prohibition of smoking and naked flames due to fire hazards.

Penetration of fluids

Dangers of high-pressure fluid ejection and component handling.

Prevention of cuts and crushing

Precautions against mechanical hazards like moving parts and sharp edges.

Preventing burns

Warnings about touching hot components and residual pressure in circuits.

Coolants

Hazards of hot coolant, pressure, and HFC handling.

Oils

Risks associated with hot oils and components.

Batteries

Safety precautions for handling battery acid and potential gas hazards.

Prevention of fires and explosions

Risks from flammable fluids, electrical faults, and refueling.

Ether

Safety precautions for using ether for engine starting.

Piping

Importance of maintaining high-pressure piping integrity to prevent leaks.

Before using the vehicle

Protection for the operator

Safety devices present

TECHNICAL SPECIFICATIONS

DIMENSIONS

OPERATION

CONTROLS

Emergency stop button

Location and function of the emergency stop button.

Control of the stabilisers

Activation of the emergency hydraulic circuit

Exclusion of the safety systems

Procedure for excluding rollover protection safety systems using a key.

Exclusion of safety systems for the lifting platform

Procedure for excluding lifting platform safety systems.

Boom movements limits

BEFORE STARTING THE ENGINE

Visual inspection

Detailed pre-start visual checks of the vehicle and components.

Climbing on to or climbing down from the vehicle

Safety procedures for mounting and dismounting the vehicle.

STARTING THE ENGINE

RISK OF INTOXICATION

Warning about toxic exhaust gases and ventilation requirements.

Start-up in normal conditions

Step-by-step procedure for starting the engine in standard conditions.

Start-up using jumper cables

Safety procedures for jump-starting the vehicle's batteries.

BATTERIES

Warnings about battery gases, acid, and correct jump-start connections.

After start up

After start up

Post-start checks on indicators, diagnostics, and engine warm-up.

MANUAL MODE

Driving the vehicle

OPERATING TECHNIQUES

Installing the accessory

Safety and procedural steps for installing an accessory.

Dismantling the accessory

Steps for safely dismantling an accessory from the vehicle.

Handling of loads

Guidelines for safe load handling operations using the load control page.

Centre of gravity of the load

Importance of knowing load center of gravity for stability.

Picking up a load from the ground

Procedure for safely picking up a load from the ground.

Taking a load from a height with the vehicle on tyres

Procedure for lifting loads from a height while on tyres.

Bring the load to the transport position

Steps to move the load to the correct transport configuration.

Placing a load at a height with the vehicle on tyres

Procedure for placing loads at height while on tyres.

After picking up the load...

Final steps for depositing a load and moving the vehicle.

Picking up a load without pallet

Procedure for picking up loads not on a pallet.

Picking up and placing a suspended load

Safety warnings and procedures for handling suspended loads.

General conditions of use

Guidelines for using harnesses, chains, and load stability.

Handling the load with the forklift stationary

Precautions for load handling while the forklift is stationary.

Moving the forklift truck with a hanging load

Procedures and precautions for moving the vehicle with a load.

Moving the centre of gravity

Importance of knowing load center of gravity for stability.

Visibility

Recommendations for maintaining good visibility around the vehicle.

Traversing over sloping ground

Hazards and procedures for operating on sloping ground.

Mechanical blocking of the turret

PARKING THE VEHICLE

MAINTENANCE

MAINTENANCE SCHEDULE

Scheduled maintenance tasks based on operating hours or time intervals.

MAINTENANCE OPERATIONS

Detailed procedures for carrying out various maintenance tasks.

Transmission belt

Safety and procedures for checking and replacing the transmission belt.

Checking the belt tension

How to check and adjust the transmission belt tension.

Engine oil

Safety warnings for working on the engine oil system.

Replacing the lubrication oil cartridge

Procedure for replacing the engine oil filter cartridge.

Fuel prefilter

Safety warnings related to fuel and the fuel prefilter.

Replacing the fuel filter cartridge

Steps for replacing the fuel filter cartridge.

Fuel filter

Replacement procedure for the fuel filter.

Bleed the fuel supply system

How to bleed the fuel supply system after filter replacement.

AdBlue filter

Safety information related to AdBlue and its filter.

Coolant

Safety warnings regarding hot coolant.

Bleeding the cooling system

Procedure for bleeding the vehicle's cooling system.

Differentials oil

Checking and replacing differential oil.

Hydraulic fluid

Checking and replacing hydraulic fluid.

Hydraulic fluid filter

Replacing the hydraulic fluid filter cartridge.

Two or three-speed reduction gear oil

Checking and replacing reduction gear oil.

Wheel reduction gears oil

Checking and replacing wheel reduction gear oil.

Engine air filter

Importance of air filter quality and replacement schedule.

Replacing the primary cartridge

Procedure for replacing the engine air filter primary cartridge.

Replacing the safety cartridge

Procedure for replacing the safety cartridge of the air filter.

Cab air filter

Replacement procedure for the cab air filter.

Replacement

Steps for replacing the cab air filter.

Telescopic boom sliding blocks

Checking and lubricating telescopic boom sliding blocks.

Checking

How to check the smooth operation of boom movement.

Lubrication

Procedure for lubricating telescopic boom sliding surfaces.

Adjusting the play

How to adjust the play in telescopic boom sliding blocks.

Tighten each lock nut...

Adjusting and tightening lock nuts for sliding blocks.

Emergency hydraulic pump

Operating test for the emergency hydraulic pump.

Operating test

Steps for performing an operating test on the emergency hydraulic pump.

TROUBLESHOOTING

Error and display messages

Table of error messages, causes, and solutions.

Engine Troubleshooting

Troubleshooting guide for engine starting issues.

Engine - Does not rotate when started up or moves slowly

Causes and solutions for engine not rotating or slow rotation.

Engine - Starts up but switches off immediately

Causes and solutions for engine switching off after starting.

Engine - irregular operation

Causes and solutions for irregular engine operation.

Engine - Excessive vibrations

Causes and solutions for excessive engine vibrations.

Engine - black fumes at the exhaust

Causes and solutions for black fumes from the engine exhaust.

Engine - white fumes at the exhaust

Causes and solutions for white fumes from the engine exhaust.

Restrictions to the working due to malfunctioning of the UREA;AdBlue system

How AdBlue system issues affect vehicle operation and power.

AdBlue filling level

Warning signals based on AdBlue filling level and power reduction.

Efficiency of catalyst;AdBlue quality

Warning signals for low catalyst efficiency or poor AdBlue quality.

Manipulation

Effects of component manipulation or unsuitable agent on power reduction.

System errors

How system errors affect SCR components and power reduction.

Fuel - excessive consumption

Causes and solutions for excessive fuel consumption.

Fuel;oil - leaks from the drainage

Causes and solutions for fuel/oil leaks from drainage points.

Lubricant - excessive consumption

Causes and solutions for excessive lubricant consumption.

Lubricant - contamination

Causes and solutions for lubricant contamination.

Lubricant - pressure excessively low

Causes and solutions for excessively low lubricant pressure.

Lubricant - excessive pressure

Causes and solutions for excessively high lubricant pressure.

Coolant - leaks

Causes and solutions for coolant leaks.

Coolant - overheating

Causes and solutions for engine coolant overheating.

Coolant - not at required temperature

Causes and solutions for coolant not reaching the required temperature.

Magni RTH 6.21 Specifications

General IconGeneral
BrandMagni
ModelRTH 6.21
CategoryElevators
LanguageEnglish

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