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Magnum 232735 User Manual

Magnum 232735
40 pages
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309226M
Repair and Parts
Airless Sprayers
US Patent No. 1184US3
- For portable spray applications of architectural paints and coatings - (Specifications, page 3.)
Use water-based or mineral spirit-type material only.
Do not use materials having flash points lower than
70°F (21°C). For information about your material
request MSDS from distributor or retailer.
Important Safety Instructions
Read all warnings and instructions in this manual. Save
these instructions. See page 3 for model and series
information, including dispense rate, recommended hose
length, guns, and maximum working pressure.
ti4309a
ti6878a
ti6877a
ti6879a
MAGNUM XR5
M
ODEL 232740
M
AGNUM dx
M
ODEL 232735
M
AGNUM XR7
M
ODEL 232745
M
AGNUM XR9
M
ODEL 232750
Related Manuals - 309225 Operation
EN

Questions and Answers:

Magnum 232735 Specifications

General IconGeneral
Model232735
Maximum Operating Pressure3000 psi
Power SourceElectric
Voltage120 V
TypeAirless
Tip Size0.015 in

Summary

Important Safety Instructions

Models

Specifications

Details on sprayer models, dispense rates, hose lengths, gun models, and working pressures.

Warnings

Fire and Explosion Hazard

Instructions to prevent fire and explosion when using the sprayer.

Electric Shock Hazard

Precautions against electric shock during operation and maintenance.

Skin Injection Hazard

Warnings about high-pressure fluid injection and necessary precautions.

Equipment Misuse Hazard

Risks associated with improper use, modification, or exceeding equipment limits.

Pressurized Aluminum Parts Hazard

Hazards of using specific solvents with aluminum parts, leading to rupture.

Toxic Fluid or Fumes Hazard

Risks from toxic fluids/fumes and necessary precautions with MSDS.

Burn Hazard

Warning about hot equipment surfaces and avoiding burns.

Personal Protective Equipment

Mandatory protective gear for safe operation and servicing.

Installation

Grounding and Electric Requirements

Proper grounding and electrical connections for sprayer safety.

Thermal Overload

Explanation of the motor's thermal overload switch and its function.

Component Identification

Component Descriptions

Detailed list and function of all sprayer components identified by letters.

Operation

Pressure Relief Procedure

Step-by-step guide to safely relieve pressure in the sprayer system.

Trigger Lock

How to use the trigger lock for safe handling and storage.

General Repair Information

Basic Troubleshooting

Motor Does Not Run

Troubleshooting steps when the motor is on but not running or cycling.

Pump Does Not Prime

Solutions for when the sprayer fails to draw paint.

Spray Gun Stopped Spraying

Causes and fixes for the spray gun ceasing to spray.

Pump Cycles But Does Not Build Up Pressure

Diagnosing and fixing issues where the pump runs but pressure is low.

Pump Cycles, But Paint Dribbles or Spurts

Addressing low or inconsistent paint output when gun is triggered.

Spray Pattern Inconsistent or Leaving Stripes

Resolving issues with uneven or streaky spray patterns.

Cannot Achieve Good Spray Pattern

Troubleshooting when maximum pressure doesn't yield a good pattern.

Motor Hot and Runs Intermittently

Identifying causes for intermittent motor operation and overheating.

Circuit Breaker Opens After Operation

Solutions for circuit breakers tripping during sprayer use.

Fan Pattern Varies / Sprayer Slow to Resume

Fixing dramatic fan pattern changes or slow sprayer restart.

Cannot Trigger Spray Gun

Steps to take when the spray gun trigger is unresponsive.

Spray in Two Thick Streams

Troubleshooting spray coming out in uneven streams.

Paint From Pressure Control Switch

Resolving paint leaks from the pressure control switch.

Spray-Prime/Drain Valve Relieves Pressure

Addressing automatic pressure relief through the drain tube.

Paint Leaks Down Outside of Pump

Diagnosing paint leaks from the pump exterior.

Advanced Troubleshooting

General Problem: Motor Does Not Operate

In-depth solutions for the motor not operating or pump not cycling.

Basic Electrical Problems

Diagnosing motor issues related to electrical supply and wiring.

Sprayer Wiring Problems

Troubleshooting issues with sprayer electrical cord, switch, and control board.

General Problem: Circuit Breaker is Tripping

Advanced causes and solutions for circuit breaker tripping.

General Problem: Erratic Motor Operation

Addressing issues where the motor operation is inconsistent.

General Problem: Low or Fluctuating Output

Solutions for low or fluctuating paint output and surging.

Motor Runs, Pump Cycles, No Pressure Build Up

Diagnosing why pressure doesn't build up despite motor and pump operation.

Spray Pattern Variations / Fluctuating Pressure / Slow Motor

Fixing inconsistent spray patterns, pressure fluctuations, or slow motor speed.

General Problem: No Output

Troubleshooting when the sprayer produces no output at all.

General Problem: Excessive Pressure Build Up

Resolving issues leading to excessive pressure build-up in the system.

List of Kits

Motor Diagnostics

Setup and Testing Procedures

Steps for setting up and performing motor diagnostic tests.

Control Board Diagnostics

Pump Diagnostics

Pump Service

Parts List - dx Sprayer Model 232735

Parts List - XR5 Sprayer Model 232740

Parts List - XR7 Sprayer Model 232745

Parts List - XR9 Sprayer Model 232750

Technical Data

Graco Standard Warranty

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