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Magnum MIG 190 II DIGITAL User Manual

Magnum MIG 190 II DIGITAL
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MAGNUM MIG 190 II DIGITAL
INSTRUCTIONS MANUAL
WARNING! FOR SAFETY REASON PLEASE READ AND UNDERSTAND
THE FOLLOWING INSTRUCTIONS BEFORE FIRST USE OF THE DEVICE.

Questions and Answers:

Magnum MIG 190 II DIGITAL Specifications

General IconGeneral
Input Voltage230V
Duty Cycle60% at 190A
Wire Feed Speed2-14 m/min
Wire Diameter0.6-1.0 mm
Protection ClassIP21S
Input Frequency50/60 Hz
Rated Input Current16A
Output Current Range30-190A
CoolingFan-cooled

Summary

1. General Instructions

Read the Operating Instructions

Instructions provide an introduction to safe use, and incorrect installation can cause damage.

2. Safety Instructions

Electromagnetic Fields

Fields may affect electronics like pacemakers. Observe maintenance and leads.

Unauthorized Repairs or Modifications

Only skilled persons should repair to avoid injury and warranty void.

Electric Shock Hazards

High voltages can cause fatal shocks. Do not touch live parts and wear dry clothing.

Radiation, Heat, and Burn Risks

Arc radiation injures skin/eyes, hot parts cause burns. Use protective gear.

Explosion Risk from Heated Containers

Heating closed containers can cause pressure. Move flammables away.

Smoke, Gases, and Fire Hazards

Smoke/gases cause breathing issues; fire hazards from sparks/heat. Ensure ventilation and fire safety.

Accident Prevention and Coupling Dangers

Non-compliance is fatal; inform others. Coupling sources needs qualified personnel.

Hazards Due to Improper Usage

Improper use of equipment causes hazards. Use only as intended by trained staff.

Installation Site and Environmental Conditions

Installation Site Requirements

Machine must not be used in open air. Set up on a stable, level base with adequate lighting.

Equipment Protection and Ambient Conditions

Avoid dirt accumulation and ensure non-permissible ambient conditions for performance and longevity.

1. Technical Specification

Device Specifications Overview

Lists power supply, processes, current, duty cycle, voltage, weight, and dimensions of the device.

2. Applications

Intended Use of the Device

Intended for MIG/MAG, MMA, TIG Lift welding of low-alloy steels.

3. Welding Machine Description

3.1 Front View Components

Identifies front panel controls and indicators like power, process selector, knobs, and displays.

4. Preparing the Device to Work

Initial Device Setup

Ensure correct power supply voltage/frequency and ground connection. Check fuse.

5. Connecting Welding Cables and Torch

Cable and Torch Connection Procedure

Connect torch after device is off. Ensure correct ground and polarization for MIG/TIG.

6. Mounting the Wire Spool

Wire Spool Installation Guide

Install correct rollers, place spool, unwind wire, insert into feeder and torch. Adjust pressure.

7. Connecting Shield Gas Bottle

Gas Bottle Connection

Connect gas bottle, regulator, and hose. Open valves and avoid windy conditions.

8. Setting Welding Parameters

MIG/MAG Parameter Adjustment

Basic parameters are voltage and wire feed speed. Adjust for penetration, arc length, and spatter.

9. MIG/MAG Welding Tips

Welding Technique Recommendations

Techniques for butt joints, corner joints, and wider joints. Angle and arc length are critical.

10. Welding using MMA Process

MMA Stick Electrode Welding Guide

Use for stick electrode welding. Set MMA switch, connect electrode holder to positive socket.

11. Cleaning and Maintaining the Device

Device Cleaning and Care Procedures

Protect from moisture. Clean with compressed air if used near grinding/cutting. Observe placement.

12. Troubleshooting

Troubleshooting Guide

Lists common symptoms, possible causes, and remedies for wire feed, arc ignition, and power issues.

13. Transporting and Storage

Storage and Handling Guidelines

Store in dry, ventilated place. Protect from vibrations and shocks during transport.

14. Recycling

Recycling Procedures

Packaging and device materials are recyclable per local regulations. Protect children.

15. Warranty

Warranty Information and Service Center

24-month warranty. Valid if manual conditions are met. Service center details provided.

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