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Magnum MMG 155 User Manual

Magnum MMG 155
48 pages
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230
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DIESEL GENERATORS
MMG 125 • MMG 155
MMG 180 • MMG 230
OPERATING MANUAL

Table of Contents

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Magnum MMG 155 Specifications

General IconGeneral
AC Input Voltage120 VAC
Input Voltage12 VDC
Frequency60 Hz
WaveformModified Sine Wave
ProtectionOverload, Over Temperature, Low Battery, Short Circuit

Summary

Introduction and Company Information

Manual Safety and Usage Guidelines

Provides essential safety instructions, warnings against modification, and compliance requirements.

Magnum Products LLC Contact and Warning

Includes company contact details and a California Proposition 65 warning.

Safety Notes and Operating Precautions

Safety Alert Symbol and Hazard Definitions

Explains the safety alert symbol and defines hazard levels: Danger, Warning, Caution, Notice.

General Operating Safety Precautions

Lists critical safety points for operating the generator, including environment and unit security.

Engine and Electrical Safety

Engine Operation Hazards and Safety

Details hazards related to internal combustion engines like exhaust fumes and fuel handling.

Electrical Connection and Servicing Safety

Emphasizes safety for electrical connections, grounding, and working in damp conditions.

Towing and Safety Defect Reporting

Trailer Towing Safety Requirements

Covers hitch ratings, tire condition, safety chains, and recommended towing speeds.

Reporting Trailer Safety Defects to NHTSA

Information on reporting safety defects to the National Highway Traffic Safety Administration.

Unit Serial Number Identification

Location of Unit, VIN, and Trailer ID Tags

Illustrates the locations for finding and recording unit, VIN, and trailer identification tags.

Safety Symbol Summary

Summary of Safety and Operating Decal Meanings

Provides a comprehensive overview of the meanings for various safety and operating decals.

Specifications for MMG 125

MMG 125 Engine and Generator Details

Lists engine and generator specifications including horsepower, displacement, and ratings.

MMG 125 Capacities and Trailer Features

Details fuel tank volume, oil capacity, and trailer specifications for the MMG 125.

Specifications for MMG 155

MMG 155 Engine and Generator Details

Lists engine and generator specifications including horsepower, displacement, and ratings.

MMG 155 Capacities and Trailer Features

Details fuel tank volume, oil capacity, and trailer specifications for the MMG 155.

Specifications for MMG 180

MMG 180 Engine and Generator Details

Lists engine and generator specifications including horsepower, displacement, and ratings.

MMG 180 Capacities and Trailer Features

Details fuel tank volume, oil capacity, and trailer specifications for the MMG 180.

Specifications for MMG 230

MMG 230 Engine and Generator Details

Lists engine and generator specifications including horsepower, displacement, and ratings.

MMG 230 Capacities and Trailer Features

Details fuel tank volume, oil capacity, and trailer specifications for the MMG 230.

Unit Dimensions

Dimensions for Skid and Trailer Mounted Units

Provides specific dimensions (Length x Width x Height) for skid and trailer mounted units.

Service Locations

Generator Component Access Points

Identifies key access points for maintenance and service on the generator unit.

Main Control Panel Features

Overview of Control Panel Components

Describes main control panel elements like the MDC, circuit breakers, outlets, and ground connections.

Magnum Digital Controller (MDC) Overview

MDC Controller Functions and Operation

Explains the MDC's role in starting, stopping, monitoring, and fault management.

Control Panel Sections and Keypads

Details the functions of the toggle switch, operation keypad, and LCD window.

Generator Monitoring via MDC

Generator Display Screen Information

Explains how to interpret generator frequency, voltage, and amperage readings.

Engine Monitoring via MDC

Engine Display Screen Information

Details how to read oil pressure, engine temperature, fuel level, and battery voltage.

Accessing Additional MDC Information Screens

Guides on accessing 'Running', 'Password', and 'History' screens via the diagnostics keypad.

Fine Voltage Adjustment Procedure

Voltage Sensing and Rheostat Adjustment

Explains the voltage sensing delay and the process to adjust output voltage with the rheostat.

Generator Start Up Procedures

Pre-Start Checklist for Generator Operation

A comprehensive list of checks to perform before starting the generator.

Manual Generator Starting Steps

Step-by-step instructions for manually starting the generator unit.

Automatic (Remote) Starting and Shutdown

Configuring and Testing Remote Start

Steps for setting up and verifying the automatic remote start functionality.

Procedure for Shutting Down the Generator

Outlines the correct and safe steps for shutting down the generator.

MDC Information Displays and Functions

MDC Generator Operational Status Codes

Lists and explains the codes indicating the generator's current operational status.

MDC Alarm Management and Types

Describes alarm management, including sensor fail, warning, and shutdown alarms.

MDC Alarms and Descriptions

List of Possible Shutdown and Warning Faults

Details specific alarm events, their protection type, and descriptive information.

John Deere ECU Information

ECU Alarm List and Diagnostic Codes

Explains how to view and interpret ECU alarm lists and diagnostic trouble codes.

MDC Controller History and Display Adjustment

MDC Controller History File Contents

Lists abbreviations and historical values stored in the MDC's event history file.

LCD Display Backlight Adjustment

Provides instructions for adjusting the brightness of the Liquid Crystal Display.

Troubleshooting Automatic Shutdowns

Low Fuel Level Shutdown Troubleshooting

Guides on identifying and resolving low fuel level shutdown conditions.

Low Oil Pressure Shutdown Troubleshooting

Details steps to diagnose and fix low oil pressure shutdown issues.

Low Coolant Level Shutdown Troubleshooting

Covers procedures for troubleshooting low coolant level shutdowns.

High Coolant Temperature Shutdown Troubleshooting

Explains how to address high coolant temperature shutdown events.

Overcrank Shutdown Troubleshooting

Provides guidance for troubleshooting generator overcrank shutdown conditions.

Overspeed or Underspeed Shutdown Troubleshooting

Steps for diagnosing and resolving overspeed or underspeed shutdown issues.

Generator Output Connection Lugs

Electrical Connection Safety and Warnings

Stresses safety for wiring, grounding, and preventing dangerous backfeed to utility lines.

Voltage Selector Switch (MMG 125-155-180)

Three-Position Voltage Selection

Explains the three-position switch for selecting output voltages (480/277V, 208/120V, 240/120V).

4-Position Voltage Selector Switch (Optional)

Four-Position Voltage Selection Options

Details the optional four-position switch for selecting various output voltages.

Changing Output Voltage (MMG 230)

Reconnect Box Voltage Configuration

Steps to change output voltage by moving the link board in the reconnect box.

Emergency Stop and Main Circuit Breaker

Emergency Stop Switch Operation

Describes how to activate the emergency stop switch and its immediate effect.

Main Circuit Breaker Functionality

Explains the main breaker's role and conditions that cause it to trip.

Customer Outlets and Derating

Convenience Outlet Types and Protection

Describes outlet types, their ratings, and associated circuit breakers.

Altitude and Temperature Derating Effects

Explains how altitude and ambient temperature reduce generator power output.

Remote Start Terminal Block

Remote Start Connection and Transfer Switch Use

Details connecting a remote start switch and the importance of transfer switches for isolation.

Engine and Generator Maintenance

General Maintenance Safety Precautions

Outlines safety steps before performing maintenance, like disconnecting power.

Engine Break-In Requirements and Procedure

Guidance on the first 100 hours of operation for optimal engine performance and life.

Maintenance Checks and Generator Lifting

Daily and Scheduled Maintenance Tasks

Lists daily checks and scheduled maintenance based on operating hours.

Proper Generator Lifting Procedures

Instructions for safely lifting the generator using the central lifting eye.

Trailer Towing and Wheel Bearings

Trailer Hitching, Securing, and Lug Nut Torque

Steps for connecting the trailer, securing it, and torque specifications for lug nuts.

Trailer Wheel Bearing Lubrication

Guidance on lubricating trailer wheel bearings using grease zerks and appropriate grease.

AC Wiring Diagram (MMG 125, 155, 180)

AC Electrical Connections for MMG 125-180

Illustrates the AC wiring for MMG 125, 155, and 180 models.

AC Wiring Diagram (MMG 230)

AC Electrical Connections for MMG 230

Shows the AC wiring specifically for the MMG 230 model.

DC Wiring Diagram (MMG 125, 155, 180)

DC Electrical Connections for MMG 125-180

Illustrates the DC wiring for MMG 125, 155, and 180 models.

DC Wiring Diagram (MMG 230)

DC Electrical Connections for MMG 230

Shows the DC wiring specifically for the MMG 230 model.

AC Wiring Diagram with 4-Position Switch (MMG 125-180)

AC Wiring with Optional 4-Position Voltage Selector

AC wiring diagram for units with the optional 4-position voltage selector switch.

AC Wiring Diagram with 4-Position Switch (MMG 230)

MMG 230 AC Wiring with Optional 4-Position Switch

MMG 230 AC wiring for units with the optional 4-position voltage selector switch.

Trailer Lights Wiring Diagram

Trailer Lighting Circuit Diagram

Illustrates the wiring for all trailer lights, including marker, stop, and turn signals.

Notes Section

Service Log

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