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Magnum MMG100D User Manual

Magnum MMG100D
56 pages
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POWER PRODUCTS LLC
DIESEL GENERATOR
75
MMG75D • MMG100D
OPERATING MANUAL

Table of Contents

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Magnum MMG100D Specifications

General IconGeneral
Fuel TypeGasoline
Fuel Tank Capacity0.6 gallons
Starting SystemRecoil
DC Output12V
Noise Level65 dB

Summary

Introduction

California Proposition 65 Warning

Warning regarding diesel engine exhaust and its constituents known to cause cancer.

Safety Notes

Operating Safety

Procedures and guidelines for the safe operation of the generator unit.

Engine Safety

Electrical Safety

Towing Safety

Reporting Trailer Safety Defects

Safety Symbol Summary

MMG75D Specifications

MMG100D Specifications

Unit Dimensions

Unit Serial Number Locations

Component Locations

Main Control Panel Features, Standard

Magnum Digital Controller (MDC)

MDC Digital Controller Features and Functions

Detailed explanation of the Magnum Digital Controller's features and operational functions.

Generator Monitoring

Engine Monitoring

Diesel Exhaust Filter Monitoring

Wet Stacking

Fine Voltage Adjustment

Front Hood Operation

Pre-Start Check List

Manual Starting of the Generator

"Auto" (Remote) Starting of the Generator

Shutting Down the Generator

Exhaust Filter Cleaning Operations

MDC Controller Information Displays, Functions, and Reset

MDC Generator Operational Status Codes

Codes used by the MDC to display the generator's operational status.

MDC Alarm Management

Explanation of alarms managed by the Magnum Digital Controller.

MDC List of Alarms

Table detailing shutdown and warning fault conditions and displayed messages.

John Deere ECU Information Displays and Functions

MDC Controller History

Stored records of important events and historical values from the MDC.

Adjusting the Display Backlighting

Resetting Time to Service Reminder

Procedure to reset the maintenance reminder on the MDC.

Troubleshooting Automatic Shutdown Conditions

Troubleshooting Low Fuel Level Shutdown

Steps to diagnose and resolve automatic shutdowns due to low fuel level.

Troubleshooting Low Oil Pressure Shutdown

Steps to diagnose and resolve automatic shutdowns due to low oil pressure.

Troubleshooting High Coolant Temperature Shutdown

Steps to diagnose and resolve automatic shutdowns due to high coolant temperature.

Troubleshooting Overspeed or Underspeed Shutdown

Steps to diagnose and resolve shutdowns due to overspeed or underspeed.

Generator Output Connection Lugs

Voltage Selector Switch

4-Position Voltage Selector Switch Option

Emergency Stop Switch

Main Circuit Breaker

Voltage Regulation

Customer Convenience Outlets

Derating for Altitude and Temperature

Remote Start Terminal Block

Transfer Switch

Belt Tension

Auto Exercise Timer

Engine and Generator Maintenance

Daily Walk Around Inspection

Routine daily checks to identify potential issues and ensure safety.

John Deere Engine Basic Maintenance Schedule

Recommended maintenance intervals for the John Deere engine.

Engine Break-In Requirements

Procedures and recommendations for the engine's initial break-in period.

Exhaust Filter Service Requirements

Service intervals and procedures for the diesel particulate filter (DPF).

Lifting the Generator

Towing the Trailer

Trailer Wheel Bearings

Checking Generator Drive Plate Torque

Auxiliary Fuel Tank Option

Fuel Transfer Pump Option

Viscous Fan Clutch Option

AC Wiring Diagram - 3 Position Voltage Selector Switch

AC Wiring Diagram - 4 Position Voltage Selector Switch Option

AC Wiring Diagrams for Optional Equipment

DC Wiring Diagram

DC Wiring Diagrams for Optional Equipment

Wiring Block Diagram - Dedicated 12 Lead Generators Option

Trailer Wiring Diagram

Wiring Harness - Electric Brake Option

Service Log

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