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Magnum MMG25FHI User Manual

Magnum MMG25FHI
60 pages
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Parts manuals available online! www.m-p-llc.com
POWER PRODUCTS LLC
DIESEL GENERATOR
MMG25FHI • MMG35FHD
www m-p-llc com
55
MMG45FHK • MMG55FHD
OPERATING MANUAL

Table of Contents

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Magnum MMG25FHI Specifications

General IconGeneral
Voltage120V
Fuel TypeGasoline
Starting SystemRecoil
Noise Level68 dB
OutletsTwo 120V 20A Outlets, One 12V DC Outlet
DC Output12V / 8.3A

Summary

Introduction and Safety Information

Introduction to the Manual

Provides information and procedures to safely operate and maintain the generator.

California Proposition 65 Warning

Warns about diesel engine exhaust constituents known to cause cancer and birth defects.

General Safety Guidelines and Symbols

Safety Notes and Symbols

Explains safety alert symbols and general safety precautions.

Operating Safety

General safety precautions before using the generator.

Engine Safety

Highlights hazards and safety measures related to engine operation and fueling.

Electrical Safety

Details electrical hazards and necessary safety practices for generator use.

Towing Safety

Covers safe towing practices and reporting trailer safety defects.

Specifications and Dimensions

Model Specifications

Technical specifications for MMG25FHI, MMG35FHD, MMG45FHK, and MMG55FHD models.

Unit Dimensions

Physical dimensions (L x W x H) for skid and trailer mounted units.

Component Identification

Unit Serial Number Locations

Illustrates locations of unit ID and VIN tags for identification.

Component Locations

Diagram showing the placement of key components on the generator.

Main Control Panel Features

Diagram detailing the main control panel and its numbered features.

Control Panel Components and Operation

Magnum Digital Controller (MDC)

The digital controller for generator operation and monitoring.

Convenience Outlets and Breakers

Details 20A/50A breakers and GFCI/twist-lock outlets.

Connection Points and Grounding

Lugs, cam locks, and ground lug for connecting loads.

Voltage and Output Control

Voltage selector switch and main circuit breaker for output control.

Digital Controller Functions and Monitoring

MDC Features and Operation

Overview of MDC controls, including start/stop and voltage adjustment.

Generator Monitoring

How to monitor generator output parameters (frequency, voltage, amps) via LCD.

Engine Monitoring

How to monitor engine parameters (oil pressure, temp, fuel, battery) via LCD.

Operational Procedures

Wet Stacking Prevention

Explanation of wet stacking and how to prevent or resolve it.

Fine Voltage Adjustment

Procedure for adjusting generator output voltage using the adjustment screw.

Trailer Tongue Adjustment

Steps to lower the trailer tongue for setup or transport.

Hood Operation

Instructions for safely opening and closing the front and rear generator hoods.

Starting and Stopping Procedures

Pre-Start Checklist

Essential checks before starting the generator for safe operation.

Manual Starting

Step-by-step guide for manually starting the generator.

Automatic (Remote) Starting

Procedure for setting up and testing the remote start function.

Shutting Down the Generator

Procedure for safely stopping the generator and allowing it to cool.

Controller Status and Alarms

Generator Operational Status Codes

Codes indicating the generator's current operational state.

Alarm Management

Overview of alarm types and how the MDC manages them.

List of Alarms and Faults

Detailed descriptions of warning and shutdown fault conditions.

Controller History Log

How the MDC records and displays important event history.

Engine Controller Information

John Deere ECU Displays and Functions

Specific displays and functions for John Deere ECU (MMG55FHD).

Maintenance and Troubleshooting

Adjusting Display Backlighting

Procedure to adjust the brightness of the LCD display.

Resetting Time to Service Reminder

Procedure to reset the maintenance reminder after service.

Troubleshooting Shutdowns

Steps to diagnose and resolve automatic shutdown conditions.

Generator Output and Wiring

Generator Output Connection Lugs

Details on using connection lugs for generator output wiring.

Generator Cam Lock Connections

Details on using cam lock connectors for generator output wiring.

Voltage Selector Switch Operation

How to use the voltage selector switch and associated diagrams.

4-Position Voltage Selector Switch

Information on the optional 4-position voltage selector switch.

Safety Devices and Controls

Emergency Stop Switch

Operation and function of the emergency stop switch.

Main Circuit Breaker

Function and operation of the main circuit breaker.

Voltage Regulation

Explanation of the electronic voltage regulator's function.

Generator Usage and Configuration

Customer Convenience Outlets

Description and usage of the generator's convenience outlets.

Derating for Altitude and Temperature

Impact of altitude and temperature on generator power output.

Remote Start Terminal Block

Connection details for the remote start terminal block.

Transfer Switch Requirements

Importance and installation of transfer switches for standby use.

Maintenance Schedules and Procedures

Auto Exercise Timer Setup

Procedure to set up the automatic generator exercise schedule.

Daily Walk Around Inspection

Daily checks to ensure proper generator condition and safety.

Engine and Generator Maintenance

General guidelines for engine and generator upkeep.

Basic Maintenance Schedules

Maintenance intervals for Isuzu, Kubota, and John Deere engines.

Component Maintenance and Options

Belt Tensioner Adjustment

Information on belt tensioners for different engine types.

Lifting and Towing Procedures

Safe methods for lifting the generator and towing the trailer.

Jack Maintenance

Annual maintenance procedures for the trailer jack.

Generator Drive Plate Torque Check

Procedure to check the torque of generator drive plate bolts.

Optional Equipment Operations

Auxiliary Fuel Tank Operation

How to operate the generator using an auxiliary fuel tank.

Fuel Transfer Pump Operation

How to operate the fuel transfer pump option.

Viscous Fan Clutch Operation

Explanation of the viscous fan clutch's function.

Wiring Diagrams

AC Wiring Diagram

Schematic illustrating the generator's AC electrical connections.

AC Wiring Diagram (4-Position Switch)

AC wiring for models with the 4-position voltage selector switch.

AC Wiring for Optional Equipment

AC wiring schematics for optional equipment.

DC Wiring Diagrams

DC wiring schematics for various generator models and options.

Trailer and Auxiliary Systems Wiring

Wiring Block Diagram (12 Lead Generators)

Block diagram for wiring of dedicated 12-lead generators.

Trailer Lights Wiring Diagram

Wiring schematic for the trailer's lighting system.

Electric Brake Harness Wiring

Wiring diagram for the electric brake option.

Service Log

Maintenance Service Log

Record for documenting maintenance activities and service history.

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