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Magnum XL .52RFS User Manual

Magnum XL .52RFS
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Thank you for choosing a Magnum XL RFS series aircraft engine. The
XL .52RFS is a single cylinder, four-stroke engine incorporating an aluminum
piston, iron ring, and steel sleeve for long life and high power output. The
engine features a dual needle valve rear updraft carburetor for precise
fuel/airow metering, dual ball bearing-supported crankshaft and camshaft,
dual bushing-supported connecting rod, and a high-ow quiet mufer. Your
Magnum XL RFS series engine was designed by expert engineers and
built by master craftsmen using only the highest quality materials and CNC
machinery. These qualities provide the long life and dependability you have
come to expect from an engine of this caliber.
Magnum XL RFS series model aircraft engines will consistently give you
dependable performance and reliability and will be a source of satisfaction
and pleasure if you follow these instructions as to the engine’s proper and
safe use. You alone are responsible for the safe operation of your engine, so
act sensibly and with care at all times. This Magnum XL RFS series model
aircraft engine is not a toy. It is a precision-built machine whose power is
capable of causing serious injury to yourself and others if abused or misused,
or if you fail to observe proper safety precautions while using it.
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Keep spectators, especially small children, at least 20 feet away from the
engine while it is running.
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Mount the engine securely in the aircraft or on a suitable engine test stand
to run the engine. Follow the mounting instructions in your aircraft's
instruction manual or on the plans for individual mounting recommendations.
Do not clamp the engine in a vise to test-run it.
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Use the recommended size propeller and follow the proper procedure for
mounting the propeller. Use the correct size wrench to tighten the propeller
nut and the safety nut. Do not use pliers.
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Inspect the spinner, propeller, propeller nut, and the safety nut on a regular
basis, looking for any signs of nicks, cracks or loosening.
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To stop the engine, adjust the throttle linkage to completely close the throttle
barrel and therefore cut off the fuel/air supply. You can also pinch the fuel
line to stop the engine, but only if it is accessible. Do not throw anything into
the spinning propeller or attempt to use your hands to stop the engine.
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While the engine is running, stand behind the engine to make any adjustments
to the needle valves. Do not reach over or around the propeller. Do not lean
toward the engine. Do not wear loose clothing or allow anything to be
drawn into the spinning propeller while the engine is running.
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If you need to carry your model while the engine is running, be conscious
of the spinning propeller. Keep the aircraft pointed away from you and
others at all times.
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Do not use a tight-tting cowl over the engine. It can restrict air from flowing
over the engine, which could result in engine damage from overheating.
For proper cooling, the total cowl air-exit area should be 30% greater
than the total air-intake area.
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Global Services
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18480 Bandilier Circle
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Fountain Valley, CA 92708
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Phone: (714) 963-0329
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Fax: (714) 964-6236
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Email: service@globalhobby.net
For product warranty information, please refer to the
warranty card provided with your engine.
Magnum XL RFS series engines are distributed exclusively by Global Hobby Distributors
All contents copyright © 2009, Global Hobby Distributors, September 2009
Displacement ............................................. 52ci (8.53cc)
Bore / Stroke .............................................. 23mm / 21mm
Practical RPM ............................................ 2,000 - 10,500
Weight w/Mufer ........................................ 15.7oz
Crankshaft Thread Size ............................. 1/4-28
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Ringed Piston Design for Long Life and High Power
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Dual Ball Bearing-Supported Crankshaft and Camshaft
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Dual Bushing-Supported Connecting Rod
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High-Flow Quiet Mufer
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Dual Needle Valve Rear Updraft Carburetor
Engine Orientation
Your XL RFS series engine can be orientated in any position on the rewall.
Keep in mind that when the engine is mounted inverted, carburetor
adjustments will need to be made differently and the fuel tank may need to be
lowered. (See fuel tank size and orientation to carburetor on the next page.)
XL .52RFS AIRCRAFT ENGINE
SPECIFICATIONS AND FEATURES
INTRODUCTION
BECOMING FAMILIAR WITH YOUR ENGINE
If you are familiar with the operation of four-stroke model engines or just
can't wait to run your new engine, please read through the Quick-Start
Guide included. The Quick-Start Guide will help you get started right away
and also includes recommendations for items required to run your new
engine. We do recommend reading through these Operating Instructions
in their entirety to familiarize yourself with the features and operation of
your new engine. We have also included a Troubleshooting Guide should
you encounter any problems. Please use the photos below to familiarize
yourself with the components of your new Magnum XL RFS series engine.
CAUTION - PLEASE READ BEFORE USE!
ENGINE INSTALLATION
XL .52RFS
RINGED FOUR-STROKE
AIRCRAFT ENGINE
P/N 210851
*Due to continued manufacturing changes
and improvements, your engine may differ
slightly from that shown.
OPERATING
INSTRUCTIONS
Valve Cover
Mufer
Pressure Nipple
Pushrod Tubes
Camshaft
Housing Cover
Crankshaft
Prop Nuts
and Washer
Drive
Washer
Breather Nipple
Intake Pipe (Manifold)
Carburetor
Cylinder Head
Backplate
High Speed Needle Valve
Low Speed
Needle Valve
Throttle Arm
Rotor Bolt
Idle Stop
Screw
Fuel Nipple
Detent
Spring
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Magnum XL .52RFS Specifications

General IconGeneral
BrandMagnum
ModelXL .52RFS
CategoryEngine
LanguageEnglish

Summary

Operating Instructions

Introduction

Provides an overview of the Magnum XL RFS series engine, highlighting its features and quality.

Specifications and Features

Details the technical specifications and key features of the XL.52RFS aircraft engine.

Caution - Please Read Before Use!

Crucial safety warnings and precautions for operating the model aircraft engine.

Engine Installation

Engine Orientation

Guidance on mounting the engine in various positions on the aircraft firewall.

Engine Bolts and Firewall Requirements

Specifies requirements for engine mounting hardware and firewall construction.

Fuel Tank Size and Orientation to Carburetor

Recommendations for fuel tank placement and size for optimal engine performance.

Carburetor Orientation

Instructions on how to rotate the engine's carburetor for different mounting setups.

Muffler and Exhaust Pipe Installation

Procedure for correctly installing the engine's muffler and exhaust system.

Propeller Installation

Steps for safely and correctly mounting the propeller onto the engine.

Engine Operation and Tuning

Idle Stop Screw and Rotor Bolt

Details on adjusting the idle stop screw and the function of the rotor bolt.

Throttle Arm Position

Instructions on adjusting the throttle arm angle for optimal control.

Crankcase Breather Nipple

Information regarding the engine's breather nipple and its proper use.

Fuel Tubing Connections

Guidance on connecting fuel lines to the engine's carburetor and muffler.

High and Low Speed Needle Valves

Explanation and adjustment procedures for the high and low speed needle valves.

Starting Procedure

Step-by-step guide for starting the engine using electric starter or by hand.

Propeller, Glow Plug, and Fuel Recommendations

Propeller Recommendation

Guidance on selecting the appropriate propeller size for the engine.

Glow Plug Recommendation

Advice on choosing the correct type of glow plug for four-stroke engines.

Fuel Recommendation

Recommended fuel types, nitro content, and oil blends for engine operation.

Break-In Procedure

Break-In Procedure Details

Detailed steps for properly breaking in the new ringed engine for longevity.

Optimizing Mixture Settings

Setting the High Speed Needle Valve

Procedure for adjusting the high speed needle valve for peak engine performance.

Setting the Low Speed Needle Valve

Procedure for adjusting the low speed needle valve for smooth idle and transition.

Basic Engine Maintenance

Maintenance Schedule and Practices

Routine maintenance tasks to ensure engine longevity and dependability.

Long Term Storage

Precautions for storing the engine to preserve its reliability over time.

Adjusting the Valves

Valve Gap Adjustment

Instructions for checking and adjusting valve gaps for optimal engine performance.

Resetting the Timing

Timing Reset Procedure

Steps to reset the engine's timing if the crankshaft or camshaft is disassembled.

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