Mahindra ML 120 3535 - Page 2

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Includes: Operator’s Manual, Parts

Catalogue and Installation Instructions

Mahindra, Ltd

Model ML120

Front End Loader

1503-1139

February 2008

35 Series 4WD, Model - 3535 & 4035 Loader June’08

Main Page

Default Chapter5
- Safety Precautions5
- Safety Decals11
- Table of Contents13
1 Specifications15
- Bucket Specifications15
2 Introduction16
3 Installation Instructions17
- Tractor Preparation17
- Mounting Kit Installation19
- Loader Installation24
- Hydraulic Installation25
4 Pre-Operation Instructions35
- Hydraulic Fluid35
- Initial Loader Operation35
- External Loader Valve35
- Single Handle Controller35
- Loader Mounted Valve Equipped36
- Neutral Position36
- Float Position36
- Regenerative Dumping Position37
- Initial Loader Operation37
- Removing Air from Hydraulic System38
5 Daily Maintenance & Lubrication39
- Daily Checks39
- Loader Lubrication and Service40
6 Operating Instructions42
- Filling the Bucket42
- Lifting the Load42
- Carrying the Load42
- Dumping the Bucket43
- Lowering the Bucket43
- Operating with Float Control43
- Loading from a Bank43
- Peeling and Scraping44
- Loading Low Trucks or Spreaders from a Pile44
- Backfilling44
- Handling Large Heavy Objects45
- Back Grading or Dozing Material4546
- Prohibited Operations47
7 Dismounting the Loader48
8 Mounting the Loader53
9 Optional Grill Guard57
- Installation Instructions57
10 Skid Steer Tool Carrier System58
- Recommended Loader Factory Approved Attachments58
- Non-Loader Factory Attachments58
- Skid Steer Tool Carrier System Service & Lubrication59
11 Installation & Operation of Skid Steer Tool Carrier System60
- Installation Instructions60
- Skid Steer Tool Carrier Handles in Disengaged Position61
- Skid Steer Tool Carrier Handles in Engaged Position61
12 Installing Bucket or Attachment to Skid Steer Tool Carrier62
- Operating Instructions62
13 Removing Bucket or Attachment from Skid Steer Tool Carrier65
- Operating Instructions65
14 Skid Steer Bucket66
- Installation Instructions to Skid Steer Tool Carrier66
15 Skid Steer Bale Spear67
- Skid Steer Bale Probe68
- Assembly Instructions68
- Installation Instructions to Skid Steer Tool Carrier68
- Operating Instructions68
16 Skid Steer Pallet Fork69
- Skid Steer Pallet Fork70
- Assembly Instructions70
- Installation Instructions to Skid Steer Tool Carrier70
- Operating Instructions70
- Parking Instructions70
17 Optional Ballast Box71
18 Leak down Inspection72
- Front End Loader Field Leak down Inspection and Test72
- LEAKAGE TEST for LIFT CYLINDER SEALS (Open Center Systems)73
- Leakage Test for Lift Circuit Loader Valve Spool75
- Leakage Test for Tilt or Bucket Cylinder, Seals75
- Tilt or Bucket Cylinder Valve Spool Leakage76
- Acceptable Lift Cylinder Leak down Rates77
- Acceptable Tilt or Bucket Cylinder Leak down Rates77
19 Trouble Shooting Procedures78
- Trouble Shooting Cables and Single Lever Controller82
20 Torque Chart83
21 Parts Manual84
22 Decals & Manuals85
23 Boom Assembly87
24 Mounting Brackets and Hardware89
25 Hydraulic Cylinders and Hoses91
26 Hydraulic Valve and Hardware93
27 Lift Cylinder95
28 Tilt Cylinder96
29 Loader Valve97
30 Skid Steer Tool Carrier Attachment98100
31 Skid Steer Bucket101
32 Skid Steer Pallet Fork102
33 Skid Steer Bale Spear103
34 Optional Grill Guard104

Mahindra ML 120 3535 - Page 2

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