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Main Combi 30 Eco Elite User Manual

Main Combi 30 Eco Elite
60 pages
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© Baxi Heating UK Ltd 2014
Installation & Service Instructions
Combi Eco Elite
Range
These instructions include the Benchmark Commissioning Checklist
and should be left with the user for safe keeping.
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Main Combi 30 Eco Elite Specifications

General IconGeneral
ModelMain Combi 30 Eco Elite
CategoryBoiler
TypeCombi
Output30 kW
Weight32 kg
Fuel TypeNatural Gas
MountingWall Mounted
Max. DHW Output30 kW
ErP HeatingA
ErP WaterA
Max Working Pressure3 bar

Summary

The Benchmark Scheme

Building Regulations and Benchmark Checklist

Installer Notification Guidelines

Installation, Commissioning, Service & Repair Requirements

Definition of Competence

Defines competence for Gas Safe registered engineers and I.S. 813.

Legislation and Codes of Practice

Safe Manual Handling

General Handling Guidelines

Provides advice on safe handling, preparation, technique, and remembering precautions.

1.0 Introduction

1.1 Description

Overview of the Main Combi Eco Elite boiler, its output, and intended use.

1.2 Contents of Pack

Lists the items included in the boiler installation package.

2.0 General Layout

2.1 Layout and Components

Diagram and list identifying the main components of the boiler.

3.0 Appliance Operation

3.1 Central Heating Mode

Describes how the boiler operates in central heating mode, including pump overrun.

3.2 Domestic Hot Water Mode

Explains the priority and operation of the boiler for domestic hot water supply.

3.3 Frost Protection Mode

Details the boiler's integral frost protection function.

3.4 Pump Protection

Describes the automatic pump operation for preventing sticking.

4.0 Technical Data

4.1 Technical Data - Combi 25 & 30 Eco Elite

Presents detailed technical specifications for the Combi 25 & 30 Eco Elite models.

5.0 Dimensions and Fixings

5.1 Dimensions and Clearances

Provides diagrams and measurements for boiler dimensions and required installation clearances.

6.0 System Details

6.1 General Information

Provides general information about the boiler's approval and water byelaws.

6.2 Central Heating Circuit

Details requirements for the central heating circuit, including system flushing and water treatment.

6.3 Bypass

Explains the boiler's integral automatic bypass function.

6.4 System Control

Discusses the use of external controls for optimizing boiler operation.

6.0 System Details

6.5 System Filling and Pressurising

Guides on how to fill and pressurise the central heating system.

6.6 Expansion Vessel

Details the central heating expansion vessel's capacity and pre-charge pressure.

6.7 Safety Pressure Relief Valve

Explains the function and routing of the safety pressure relief valve discharge pipe.

6.0 System Details

6.8 Domestic Hot Water Circuit

Covers requirements for the domestic hot water circuit, including water regulations.

6.9 Showers

Provides recommendations for shower controls supplied by the appliance.

6.10 Hard Water Areas

Advises on fitting a device to treat mains water supply in hard water areas.

7.0 Site Requirements

7.1 Location Requirements

Specifies suitable locations for boiler installation and relevant regulations.

7.2 Clearances

Details required clearances around the boiler for installation and servicing.

7.0 Site Requirements

7.3 Ventilation of Compartments

Addresses ventilation requirements for boilers installed in cupboards or compartments.

7.4 Gas Supply

Outlines requirements for gas supply installation and connection.

7.5 Electrical Supply

Details electrical supply requirements, fused spur, and isolation.

7.6 Bath & Shower Rooms

Covers installation requirements for boilers in rooms containing baths or showers.

7.0 Site Requirements

7.7 Condensate Drain

Specifies requirements for the correct installation of the condensate discharge pipework.

7.0 Site Requirements

7.7 Condensate Drain

Continues detailed requirements for condensate drain installation, including pipe sizing and insulation.

7.0 Site Requirements

7.8 Flue Terminal Siting

Lists minimum distances for flue terminal positions relative to openings and boundaries.

8.0 Flue Options

8.1 Horizontal Flue System Installation

Describes horizontal flue systems, maximum lengths, and equivalent lengths of bends.

8.0 Flue Options

8.2 Twin & Vertical Flue System Installation

Details twin and vertical flue systems, maximum lengths, and equivalent lengths of bends.

8.0 Flue Options

8.3 Flue System Accessories

Lists available flue accessories for different flue systems, including part numbers.

8.0 Flue Options

8.4 Twin Flue Duct Adaptor Connection

Explains the connection of a twin flue system using the duct adaptor.

8.5 Twin Flue Connection

Details how to engage and secure the twin flue duct adaptor and flue.

8.0 Flue Options

8.6 Roof Terminal Installation

Provides instructions for installing flue terminals on pitched and flat roofs.

8.7 Flue Dimensions

Specifies standard horizontal flue kit lengths and maximum permissible equivalent flue lengths.

8.8 Flue Trim

Describes the fitting of the rubber flue trim.

8.9 Terminal Guard

Advises on the use and fitting of terminal guards when required.

8.10 Flue Deflector

Explains how to fit and angle the flue deflector for plume direction.

9.0 Plume Displacement

9.1 Plume Displacement Kit Installation

Details the contents and recommended use of the plume displacement kit.

9.0 Plume Displacement

9.2 Determining Permissible Flue Lengths

Explains how to use graphs to determine permissible concentric and exhaust flue lengths.

9.0 Plume Displacement

9.3 Plume Displacement Fitting Notes

Provides general notes and steps for fitting the plume displacement kit components.

9.0 Plume Displacement

9.3 General Fitting Notes (cont.)

Continues general fitting notes for routing, positioning, and securing plume displacement components.

10.0 Installation

10.1 Unpacking and Initial Preparation

Instructions for unpacking the boiler and initial wall plate preparation.

10.2 Flushing

Details the procedure for flushing the central heating system before filling.

10.0 Installation

10.3 Boiler Installation

Step-by-step guide for lifting, positioning, and connecting the boiler to the wall plate.

10.4 Fitting the Pressure Relief Discharge Pipe

Instructions for connecting and routing the pressure relief discharge pipe.

10.5 Condensate Drain

Guidance on connecting the condensate drain to the trap outlet pipe.

10.0 Installation

10.6 Horizontal Flue Fitting

Instructions for fitting the horizontal flue, measuring lengths and cutting.

10.0 Installation

10.6 Vertical Flue Fitting

Instructions for fitting concentric vertical flues, including extensions and support.

10.0 Installation

10.7 Electrical Connections

Details how to connect external controls like thermostats and timers to the boiler.

10.8 Preliminary Electrical Checks

Lists essential electrical checks to perform before commissioning.

11.0 Commissioning

11.1 Boiler Commissioning Procedure

Step-by-step guide for commissioning the boiler, including system checks and setting controls.

11.0 Commissioning

11.2 Combustion Performance Check

Mandatory procedure for checking and adjusting boiler combustion performance (CO/CO2).

11.0 Commissioning

11.3 Gas Inlet Pressure and Rate Check

Procedure for checking and setting the operational gas inlet pressure and gas rate.

12.0 Completion

12.1 Final Completion Steps

Final steps for completion, including user handover and setting controls.

13.0 Servicing

13.1 Annual Service Recommendations

Recommendations and procedures for annual boiler servicing, including safety checks.

13.2 Annual Service Inspection Procedure

Detailed inspection steps for annual servicing, including removing panels and cleaning components.

13.0 Servicing

13.2 Annual Service Inspection Procedure (Continued)

Continues inspection steps for servicing, covering gas/air inlet, fan, filters, and reset procedure.

14.0 Changing Components

14.1 Igniter Replacement Procedure

Step-by-step instructions for replacing the boiler igniter.

14.2 Electrode Assembly Replacement

Instructions for removing and replacing the electrode assembly.

14.0 Changing Components

14.3 Fan Replacement Procedure

Guide for replacing the boiler fan, including air box and gasket.

14.4 Injector Replacement

Steps for extracting and replacing the boiler injector.

14.0 Changing Components

14.5 Burner Replacement Procedure

Instructions for replacing the burner, gasket, and insulation.

14.6 Insulation Replacement

Details on replacing the insulation piece and checking the heat exchanger gasket.

14.0 Changing Components

14.7 Safety Thermostat Replacement

Instructions for replacing the safety thermostat.

14.8 CH Temperature Sensor Replacement

Guide for draining the boiler and replacing the CH temperature sensor.

14.9 Water Pressure Sensor Replacement

Steps for draining the circuit and replacing the water pressure sensor.

14.10 DHW Temperature Sensor Replacement

Instructions for turning off water and replacing the DHW temperature sensor.

14.0 Changing Components

14.11 Heat Exchanger Air Vent Replacement

Guide for draining the circuit and replacing the heat exchanger automatic air vent.

14.12 Pump Head Replacement

Instructions for replacing just the pump head, including wiring and speed setting.

14.13 Complete Pump Replacement

Steps for replacing the entire boiler pump unit.

14.14 Automatic Air Vent Replacement

Instructions for draining the circuit and replacing the automatic air vent.

14.0 Changing Components

14.15 Pressure Gauge Replacement

Guide for draining the circuit and replacing the pressure gauge assembly.

14.16 Hall Effect Sensor Replacement

Instructions for replacing the Hall Effect sensor on the hydraulic inlet manifold.

14.17 Pressure Relief Valve Replacement

Steps for draining the circuit and replacing the pressure relief valve.

14.0 Changing Components

14.18 Plate Heat Exchanger Replacement

Instructions for draining and replacing the plate heat exchanger.

14.19 Diverter Valve Assembly Replacement

Guide for replacing the diverter valve motor unit or the entire assembly.

14.0 Changing Components

14.20 PCB Replacement Procedure

Instructions for replacing the Printed Circuit Board (PCB).

14.21 Selector Switch Replacement

Steps for replacing the boiler selector switch.

14.0 Changing Components

14.22 Gas Valve Replacement Procedure

Detailed instructions for replacing the gas valve, including CO2 checks.

14.23 Expansion Vessel Replacement

Guide for draining the circuit and replacing the expansion vessel.

15.0 Setting the Gas Valve

15.1 Gas Valve Setting and CO2 Check

Procedure for setting the gas valve by checking and adjusting CO2 levels.

16.0 Electrical

16.1 Electrical Wiring Diagram

Diagram showing the electrical connections and layout of components.

17.0 Short Parts List

17.1 Short Parts List

A list of common replacement parts with their manufacturer part numbers.

18.0 Fault Finding

18.1 Initial Fault Finding Checks and Supplies

Basic checks for gas, water, electrical supply, and system pressure before troubleshooting.

18.2 Boiler Error Codes Explained

Explanation of error codes displayed by the boiler and their meanings.

18.0 Fault Finding

18.3 Central Heating Fault Finding Flowchart

Flowchart for diagnosing faults when the boiler is in central heating mode.

18.0 Fault Finding

18.4 Domestic Hot Water Fault Finding Flowchart

Flowchart for diagnosing faults when the boiler is in domestic hot water mode.

18.0 Fault Finding

18.5 Fault Finding Solutions - Section A (Electrical)

Troubleshooting steps for electrical supply issues.

18.5 Fault Finding Solutions - Section B (Pump/PCB)

Troubleshooting steps for pump and PCB issues.

18.5 Fault Finding Solutions - Section C (Pressure/Switch)

Troubleshooting steps for system pressure and water pressure switch issues.

18.5 Fault Finding Solutions - Section D (Fan/PCB)

Troubleshooting steps for fan and PCB issues.

18.0 Fault Finding

18.5 Fault Finding Solutions - Section E (Sensors)

Troubleshooting steps for temperature sensor faults.

18.5 Fault Finding Solutions - Section F (Gas/PCB)

Troubleshooting steps for gas at burner and PCB issues.

18.5 Fault Finding Solutions - Section G (Hall Effect/PCB)

Troubleshooting steps for Hall Effect sensor and PCB issues.

18.5 Fault Finding Solutions - Section H (Ignition/PCB)

Troubleshooting steps for ignition electrode and PCB issues.

18.0 Fault Finding

18.5 Fault Finding Solutions - Section I (Gas Valve/Flame)

Troubleshooting steps for gas valve and flame sensing electrode issues.

18.5 Fault Finding Solutions - Section J (Thermostat/PCB)

Troubleshooting steps for overheat thermostat and PCB issues.

18.5 Fault Finding Solutions - Section K (Valve/PCB/Pump)

Troubleshooting steps for 3-way valve, PCB, and pump supply cable.

18.5 Fault Finding Solutions - Section L (Fan/PCB)

Troubleshooting steps for fan and PCB issues.

18.5 Fault Finding Solutions - Section M (Sensors/Heat Exchanger)

Troubleshooting steps for temperature sensors and heat exchanger issues.

GAS BOILER SYSTEM COMMISSIONING CHECKLIST

Commissioning Checklist: Customer & Installation Details

Section for recording customer, boiler, and commissioning information.

Commissioning Checklist: Controls & System Checks

Checklist for boiler controls, system flushing, cleaner, inhibitor, and filters.

Commissioning Checklist: Central Heating Mode

Section to record gas rate and temperatures for central heating mode.

Commissioning Checklist: Combination Boiler Checks

Checklist for hard water areas and scale reducer installation.

Commissioning Checklist: DHW Mode

Section to record gas rate, temperatures, and water flow for DHW mode.

Commissioning Checklist: Boiler & Installation Records

Records for condensate drain, CO/CO2 ratios, and compliance with regulations.

SERVICE RECORD

Service Record: Provider Information and Instructions

Details for the service provider and instructions for completing service records.

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