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Main ECO ELITE COMBI 25 User Manual

Main ECO ELITE COMBI 25
56 pages
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M
Main Eco Elite Combi
Installation & Service Manual
Condensing Central Heating Boiler
25 - 30
en
United Kingdom
These instructions include the Benchmark Commissioning Checklist
and should be left with the user for safw keeping.
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Main ECO ELITE COMBI 25 Specifications

General IconGeneral
ModelMain ECO ELITE COMBI 25
CategoryBoiler
Output25 kW
Efficiency93%
Flow Rate10.2 l/min
Fuel TypeNatural Gas
Boiler TypeCombi
MountingWall-mounted
ERP EfficiencyA
DHW Output25 kW
Warranty5 years

Summary

The Benchmark Scheme

The Benchmark Scheme

Explains the responsibilities and purpose of the Benchmark scheme for installers and customers.

Building Regulations and the Benchmark Commissioning Checklist

Building Regulations and the Benchmark Commissioning Checklist

Details how Building Regulations require notification of installations and the role of self-certification schemes.

Installer Notification Guidelines

Legislation

Codes of Practice - refer to the most recent version

Lists relevant British Standards and Irish Standards codes of practice for gas and water installations.

Safe Manual Handling

General

Provides general advice on safe manual handling, emphasizing health and safety responsibilities.

1.0 Introduction

1.1 Description

Describes the Main Eco Elite Combi as a fully automatic gas fired wall mounted condensing boiler.

2.0 General Layout

2.1 Layout

Provides a diagram and numbered list of the main components and their locations within the boiler.

3.0 Appliance Operation

3.1 Central Heating Mode

Explains how the boiler operates in central heating mode, including pump circulation and burner control.

4.0 Technical Data

4.1 Main Eco Elite 25 & 30 Combi ErP

Lists detailed technical specifications for both 25 and 30 models, including inputs, outputs, pressures, and dimensions.

4.0 Technical Data

4.2 Technical Parameters

Presents detailed performance figures, energy efficiencies, and consumption data for the boiler models.

5.0 Dimensions and Fixings

Dimensions

Provides a diagram with dimensions for installation and clearance requirements.

6.0 System Details

6.2 Central Heating Circuit

Details requirements for fully pumped SEALED SYSTEMS ONLY and water treatment for corrosion prevention.

6.0 System Details

6.5 System Filling and Pressurising

Outlines the procedure for filling and pressurising the central heating system, including using a filling loop.

6.0 System Details

6.8 Domestic Hot Water Circuit

Covers DHW circuit requirements, water regulations, and potential issues like backflow prevention.

7.0 Site Requirements

7.1 Location

Specifies suitable locations for boiler installation, considering flue discharge and frost protection.

7.0 Site Requirements

7.4 Gas Supply

Outlines requirements for gas supply installation, pipe size, and connection to the appliance.

7.0 Site Requirements

7.7 Condensate Drain

Provides extensive guidelines for condensate discharge pipework, including fall, material, insulation, and freezing prevention.

7.0 Site Requirements

7.8 Flue (Figs. 13 & 14)

Gives general guidelines for siting balanced flue terminals, including clearances and nuisance prevention.

8.0 Flue Options

8.1 Horizontal Flue Systems

Explains the suitability of the standard flue for horizontal termination and details maximum equivalent flue lengths.

9.0 Installation

9.1 Unpacking & Initial Preparation

Guides on safe unpacking, risk assessment, and initial wall preparation for mounting the boiler.

9.0 Installation

9.3 Fitting The Boiler

Details the steps for fitting the boiler onto the wall plate, including sealing washers and connection tightening.

9.0 Installation

9.6 Fitting The Flue

Guides on fitting the horizontal telescopic flue, including adjusting sections and securing the terminal assembly.

9.0 Installation

9.6 Fitting The Flue (Cont)

Continues fitting instructions for the flue, including trims, making good, and terminal guards.

9.0 Installation

9.7 Making The Electrical Connections

Details how to connect external controls like room thermostats and frost thermostats to the boiler.

10.0 Commissioning

10.1 Commissioning the Boiler

Provides a step-by-step guide for commissioning the boiler, including system checks and operational settings.

10.0 Commissioning

10.2 Checking Combustion

Details the mandatory combustion check procedure using a flue gas analyser and specific readings.

10.0 Commissioning

10.3 Check the Operational (Working) Gas Inlet Pressure

Explains how to check and set the operational gas inlet pressure and measure the gas rate.

11.0 Completion

11.1 Completion

Covers final steps after commissioning, including user instruction, checklist completion, and handover.

12.0 Servicing

12.1 Annual Servicing

Recommends annual servicing by a competent person and lists checks required during routine servicing.

12.0 Servicing

12.2 Annual Servicing - Inspection (Cont)

Continues the inspection steps, detailing checks on gas/air inlet, fan, burner assembly, and filters.

13.0 Changing Components

13.1 Igniter

Provides instructions for disconnecting, removing, and fitting a new igniter.

13.0 Changing Components

13.3 Fan

Guides on removing and replacing the fan, including examining gaskets and insulation.

13.0 Changing Components

13.5 Burner

Details the procedure for removing and fitting a new burner, checking insulation and gaskets.

13.0 Changing Components

13.7 Safety Thermostat

Provides instructions for pulling the plug off and removing/refitting the safety thermostat.

13.0 Changing Components

13.11 Heat Exchanger Automatic Air Vent

Guides on draining the circuit, unscrewing the air vent, and reassembling with a new seal.

13.0 Changing Components

13.15 Pressure Gauge

Guides on draining the circuit, undoing nuts, and removing/refitting the pressure gauge assembly.

13.0 Changing Components

13.18 Plate Heat Exchanger

Guides on draining the circuit, removing the gas valve, undoing screws, and withdrawing the heat exchanger.

13.0 Changing Components

13.20 P.C.B.

Guides on noting settings, removing the control box cover, disconnecting plugs, and replacing the PCB.

13.0 Changing Components

13.23 Gas Valve

Details replacing the gas valve, checking CO2, and adjusting the throttle screw.

14.0 Setting the Gas Valve

14.1 Setting the Gas Valve (CO2 check)

Explains the process of checking and adjusting the gas valve for correct CO2 levels at maximum and minimum rates.

15.0 Electrical

15.1 Illustrated Wiring Diagram

Provides a detailed wiring diagram showing connections for various components to the control PCB.

16.0 Short Parts List

17.0 Fault Finding

17.1 Initial Fault Finding Checks

Lists basic checks for gas, water, and electrical supplies, as well as preliminary electrical system checks.

17.0 Fault Finding

Central Heating - Follow operational sequence

Provides a flowchart for troubleshooting central heating operational issues based on error codes and symptoms.

17.0 Fault Finding

Domestic Hot Water - Follow operational sequence

Provides a flowchart for troubleshooting domestic hot water operational issues based on error codes and symptoms.

17.0 Fault Finding

Fault Finding Solutions Sections

Provides detailed troubleshooting steps for various fault scenarios and component checks.

GAS BOILER SYSTEM COMMISSIONING CHECKLIST

SERVICE RECORD

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