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Main Eco Compact System 15 User Manual

Main Eco Compact System 15
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These instructions include the Benchmark Commissioning Checklist and should be left with the
user for safe keeping. They must be read in conjunction with the Flue Installation Guide.
United Kingdom
en
Installation and Service Manual
High Efficiency Wall Hung Condensing Gas Boiler
Main Eco Compact System
15 — 18

Table of Contents

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Main Eco Compact System 15 Specifications

General IconGeneral
ERP RatingA
CH Output (kW)15
DHW Output (kW)15
Efficiency (%)93
FuelNatural Gas
Output15 kW
Efficiency93%
Warranty2 Years
MountingWall-mounted
TypeCombination Boiler

Summary

Safety

Benchmark

Information on Building Regulations, Benchmark Commissioning Checklist, and Installer Notification Guidelines.

General Safety Instructions

Guidelines for safe operation, including handling gas and flue gas hazards.

Recommendations

Recommendations for installation, maintenance, and handling the mains lead.

Specific Safety Instructions

Detailed safety advice for handling, installation, and general operation.

Liabilities

Outlines responsibilities and liabilities of manufacturer, installer, and user.

About this manual

General

States the manual is for installers of the Main Eco Compact System boiler.

Additional documentation

Refers to the Flue Accessories Fitting Guide and sales literature.

Symbols used

Explains danger levels and symbols used in the manual for safety.

Abbreviations/Glossary

Lists abbreviations and terms used throughout the manual.

Technical specifications

Homologations

Details safety, performance, quality, certifications, gas category, and standards.

Technical data

Provides general, electrical, and other specifications including dimensions and weights.

Dimensions and connections/clearances

Illustrates boiler dimensions, clearances, and connection points.

Electrical diagram

Shows the electrical wiring diagram of the boiler with component keys.

Description of the product

General description

Introduces the Main Eco Compact System as a wall-mounted condensing boiler.

Operating principle

Explains how the boiler works, including air-gas adjustment, combustion, and heating modes.

Main components

Lists and illustrates the main components of the boiler.

Control panel description

Describes the control panel layout and display symbols.

Standard delivery

Lists the items included in the boiler's carton.

Accessories and options

Details optional accessories available for the boiler.

Before installation

Installation regulations

Outlines regulations, codes of practice, and necessary documentation for installation.

Installation requirements

Details gas/electrical supply, water hardness, bypass, and system control.

Choice of the location

Guidance on selecting boiler location, clearances, ventilation.

Clearances

Minimum clearances around boiler for installation & maintenance.

Flue/chimney location

Guidelines for siting flue terminals, distances, plume dispersal.

Horizontal flue/chimney systems

Installation of horizontal flues & equivalent lengths.

Flue/chimney trim

Fitting flexible flue trims on the wall.

Terminal guard

Use and fitting of terminal guards for flue terminals.

Flue/chimney deflector

How to fit and position the flue deflector.

Flue/chimney accessories

Refers to Flue Installation Guide for accessories.

Transport

Safe handling and lifting procedures for the product.

Unpacking & initial preparation

Unpacking boiler and initial preparation steps.

Connecting diagrams

Refers to connecting diagrams and filling information.

Installation

General

Installation must follow regulations, codes, and manual.

Assembly

Assembling boiler, connecting taps, pressure relief pipe.

Fitting the pressure relief discharge pipe

Step-by-step fitting of pressure relief discharge pipe.

Connecting the condensate drain

Connecting condensate drain pipework and priming trap.

Air supply/flue gas connections

Connecting telescopic flue and flue dimensions.

Connecting the flue/chimney

Installation of horizontal telescopic flue system.

Electrical connections

Guidance on making electrical connections to the boiler.

Making the electrical connection

Wiring boiler and external controls.

Filling the installation

Procedures for flushing system and filling installation.

Flushing the system

Importance of flushing and treating system per BS 7593.

Fill the installation

Instructions for filling system and connecting filling links.

Filling the condensate trap

Ensures condensate trap is primed before commissioning.

Commissioning

General

General procedures and references for commissioning.

Checklist before commissioning

Preliminary electrical and general checks before commissioning.

Commissioning procedure

Steps for commissioning: de-aeration, gas settings.

De-Aeration function

Explains de-aeration function to remove air from heating system.

Gas settings

Checking gas pressure, gas rate, and combustion.

Check the operational (working gas inlet pressure and gas rate)

How to check gas inlet pressure and gas rate.

Checking combustion - chimney sweep mode

How to check combustion performance via chimney sweep mode.

Configuring the system

Setting boiler to max/min output for testing.

Final instructions

Handover procedures, user instructions, final checks.

Handover

Process of handing over boiler and documentation to user.

Operation

Use of the control panel

How to use boiler's control panel and display.

Start up

Boiler's start-up sequence.

Frost protection

How frost protection works and winter precautions.

Maintenance

General

General maintenance, safety, and annual servicing advice.

Standard inspection and maintenance operations

Annual servicing, checking water pressure, expansion vessel.

Annual Servicing

Steps for performing an annual service on the boiler.

Checking the water pressure

How to check and maintain correct water pressure.

Checking the expansion vessel

How to check and maintain the expansion vessel.

Checking the automatic air vent

How to check the automatic air vent for leaks.

Checking the burner and cleaning the heat exchanger

Checking burner and cleaning heat exchanger.

Specific maintenance instructions

Specific component maintenance: electrodes, sensors.

Detection/spark ignition electrode

Removing/replacing detection/spark ignition electrode.

NTC flue sensor

Removing/replacing NTC flue sensor.

Flow and return sensors

Removing/replacing flow and return sensors.

Safety overheat thermostat

Removing/replacing safety overheat thermostat.

Pressure Gauge

Removing/replacing pressure gauge.

Safety pressure relief valve

Removing/replacing safety pressure relief valve.

Expansion vessel

Removing/replacing expansion vessel.

Gas valve

Removing/replacing gas valve.

Pump - head only

Removing/replacing pump head only.

Pump - complete

Removing/replacing complete pump assembly.

Troubleshooting

Error codes

Lists error codes and their descriptions displayed on the boiler.

Initial error fault finding checks

Basic checks before investigating error codes.

Display of error codes

How error codes are displayed and what they indicate.

Fault finding

Systematic fault finding procedures for central heating.

Central heating

Step-by-step fault finding for central heating issues.

Fault finding solutions sections A to E

Troubleshooting steps for specific fault scenarios (A to E).

Fault finding solutions sections F to H

Troubleshooting steps for specific fault scenarios (F to H).

Fault finding solutions sections I to M

Troubleshooting steps for specific fault scenarios (I to M).

Decommissioning

Decommissioning procedure

Steps for safely decommissioning and removing the boiler.

Disposal

Disposal and recycling

Advises on correct disposal and recycling of the boiler.

Spare parts

Short parts list

Lists available spare parts with descriptions and part numbers.

Appendix

Benchmark commissioning checklist

Checklist for commissioning engineer for compliance.

Service records

Forms for recording annual service history and details.

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