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Malaguti MADISON 3 125 cc User Manual

Malaguti MADISON 3 125 cc
38 pages
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MADISON 125 cc. - Euro 3
B
TROUBLESHOOTING
ELECTRICAL SYSTEM
WORKSHOP MANUAL

Table of Contents

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Malaguti MADISON 3 125 cc Specifications

General IconGeneral
BrandMalaguti
ModelMADISON 3 125 cc
CategoryMotorcycle
LanguageEnglish

Summary

Introduction

Notes for Easy Consultation

Explains how to consult the manual for easy understanding and reference.

Page Layout and Abbreviations

Details page structure and defines common abbreviations used in the manual.

Operational Symbols and Warnings

Explains symbols and provides crucial safety precautions and disclaimers for manual users.

Checking Switches

Switch Testing Procedures

Outlines steps and tools to test switch functionality and continuity.

Switch Connection Diagrams

Illustrates how switch terminals are connected, showing wire colors.

Switch Locations and Connections

Details the location and connection of various switches on the motorcycle.

Fuses

Fuse Testing and Replacement

Describes procedures for checking fuse continuity and replacing blown fuses.

Fuse List and Circuits

Lists all fuses, their amperage ratings, and corresponding electrical circuits.

General Wiring Diagram

General Wiring Schematic

Presents the complete electrical schematic for the motorcycle.

Wiring Diagram Key and Colour Codes

Provides component keys, wire color codes, and connector pin assignments.

Ignition System

Spark Plug Troubleshooting

Lists checks for a non-sparking spark plug issue including plug, cap, coil, and wiring.

HV Coil and Pick-Up Testing

Instructions for testing HV coil resistance and pick-up sensor resistance.

Charging System

Battery Charging Troubleshooting

Steps to diagnose why the battery is not charging, including fuse, battery, and stator checks.

Charging Voltage and Stator Resistance Measurement

How to measure charging voltage and stator resistance for proper battery charging.

Electrical Starting System

Starter Motor Troubleshooting

Lists checks for a non-working starter motor, including fuses, battery, and starter test.

Remote Start Switch and Wiring Checks

Procedure to test the remote start switch, other switches, and wiring.

Light System

Lighting System Troubleshooting

Initial checks for a non-functional lighting system.

Fuse, Battery, Switch, and Wiring Checks

How to check fuses, battery, switches, and wiring for the lighting system.

Headlight Voltage Check

How to check voltage for the high beam light.

Low Beam Voltage Check

How to check voltage for the low beam light.

Signalling System

Rev Counter Sensor and Indicator Checks

How to check the rev counter sensor signal and related indicators.

Horn and Oil Pressure Systems

Troubleshooting steps for the horn and oil pressure switch.

Stop Light and Turn Indicator Systems

Troubleshooting steps for stop lights and turn indicators.

Radiator Fan and Electric Starter Systems

Troubleshooting steps for radiator fan and electric starter.

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