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Malaguti MONTE 125 User Manual

Malaguti MONTE 125
112 pages
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MONTE125
MONTE PRO125
Manuale d‘uso
Bedienungsanleitung
User manual
Manual de instrucciones
Manuel de l‘utilisateur
Gebruiksaanwijzing
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Malaguti MONTE 125 Specifications

General IconGeneral
Displacement124.8 cc
Cooling SystemLiquid cooled
Transmission6-speed
Fuel SystemElectronic Fuel Injection
Seat Height820 mm
ABSYes
Width780 mm
Engine TypeSingle cylinder, 4-stroke
Front BrakeDisc
Rear BrakeSingle disc, 220 mm
Front SuspensionTelescopic fork
Rear SuspensionMono shock absorber

Summary

Manual Introduction

Welcome to Malaguti

Welcomes the user and introduces Malaguti's philosophy regarding product improvements.

Signals for Correct Driving

Signal Introduction

Explains the importance of signals in the manual for finding key information.

Person Safety Signals

Highlights warnings related to personal safety when following manual instructions.

Environmental Protection Signals

Indicates proper driving behavior to protect the environment from vehicle use.

Vehicle Integrity Signals

Warns about potential damage to the vehicle and warranty voiding from non-compliance.

Handlebar Controls Overview

Control Key and Legend

Identifies and describes the function of each control on the handlebar.

Dashboard Indicators and Instruments

Instrument Cluster Overview

Details the various indicators and displays on the motorcycle's instrument cluster.

Clock and Odometer Functions

Explains how to use the tachometer, clock, and odometer functions.

Speed and Gear Displays

Describes the trip meter, speed display, maximum speed, speed counter, and gear indicator.

Handlebar Switches

Left Handlebar Controls

Explains the operation of the light switch, horn button, and turn signal switches.

Ignition and Steering Lock

Key Positions and Operation

Details the different key positions and how to operate the steering lock.

Starting and Braking Controls

Starter Switch Operation

Explains how to start the engine using the starter switch, ensuring neutral gear.

Front Brake Lever Usage

Details the proper use of the front brake lever, emphasizing smooth application.

Clutch, Throttle, and Ignition Controls

Clutch Lever Operation

Explains how to use the clutch lever and its function for shifting gears.

Throttle Grip Adjustment

Details how to accelerate and decelerate using the throttle grip.

Ignition Key Functions

Describes how to activate/deactivate ignition, steering lock, fuel tank, and seat lock.

Fuel Tank Cover Operation

Opening and Closing the Cover

Step-by-step instructions on how to open the fuel tank cover, including warnings.

Vehicle Identification Numbers

Frame and Engine Number Locations

Specifies the location of the frame and engine numbers stamped on the motorcycle.

Pre-Ride Checks and Refueling

Pre-Ride Checks

Lists essential checks to perform before starting the engine, including fuel, oil, and chain.

Fuel Capacity and Type

Details the total fuel capacity, reserve, and recommended fuel type for the motorcycle.

Refueling Safety Precautions

Provides critical safety instructions for refueling, including engine off and no smoking.

Tyre Pressure Management

Tyre Pressure Importance and Adjustment

Explains the importance of correct tyre pressure and how to adjust it, emphasizing cold tyres.

Tyre Condition and Maintenance

Advises on maintaining good tyre condition and replacing worn tyres for safety.

Cold Tyre Inflation Pressures

Provides specific cold tyre inflation pressure values for front and rear tyres of different models.

Seat and Break-in Period

Seat Removal and Installation

Instructions for removing and reinstalling the motorcycle seat using the ignition key.

Engine Break-in Procedure

Guidance on how to break in the engine during the first 1000 km for optimal performance and longevity.

Starting and Shutting Down

Start-Up Procedure

Step-by-step guide to starting the engine, including pre-operation checks.

Shut-Down Procedure

Instructions for safely shutting down the engine and parking the motorcycle.

Starting Difficulties Troubleshooting

Engine Won't Start Issues

Provides solutions for common starting problems like flooded engine or no fuel.

Cold Engine and Long Trip Driving Tips

Offers advice on operating the engine when cold and after long trips to prevent damage.

Safe Driving Practices

General Safe Driving Tips

Provides essential tips for safe operation, including protective gear and basic vehicle knowledge.

Driving in Various Conditions

Offers advice on adjusting speed for road conditions, wet roads, and braking techniques.

Driver Condition and Vehicle Modifications

Driver Capabilities and Substance Use Warnings

Warns against driving under the influence of alcohol, drugs, or medication.

Prohibited Vehicle Modifications

States that modifications affecting performance or structure are illegal and unsafe.

Carrying Additional Loads

Proper Placement of Loads

Guidance on positioning additional loads for optimal safety and vehicle balance.

Load Securing and Clearance

Ensures sufficient space and ground clearance when carrying additional loads.

Engine Maintenance and Oil

Maintenance Tools and Oil Quality

Recommends using provided tools and emphasizes the importance of engine oil quality.

Engine Oil Specifications

Specifies the engine oil type (SAE 10W-40 semi-synthetic) and capacities.

Engine Oil Level Check

Oil Level Check Procedure

Step-by-step guide to checking the engine oil level using the dipstick.

Oil Level Indicators and Warnings

Explains how to read the oil level and warns against using incorrect oil types.

Engine Oil Replacement and Filter Cleaning

Engine Oil Replacement Procedure

Detailed steps for draining old oil and refilling with new oil, including filter cleaning.

Oil Filter Cleaning and Inspection

Instructions for cleaning and inspecting the oil filter, its rubber ring, and stopper ring.

Used Engine Oil Handling

Provides crucial safety and environmental guidelines for handling and disposing of used engine oil.

Spark Plug Maintenance

Spark Plug Removal Procedure

Step-by-step instructions for removing the spark plug, including necessary tools and precautions.

Spark Plug Specifications

Details the correct electrode gap for the spark plug.

Spark Plug Replacement Warnings

Warns about the consequences of using incorrect spark plugs or not replacing them regularly.

Air Filter Cleaning and Maintenance

Air Filter Cleaning Procedure

Detailed steps for cleaning the air filter foam element using cleaner and filter oil.

Air Filter Observation and Warnings

Explains the impact of a dirty filter and warns against operating the engine without the filter.

Brake Fluid Level and Refill

Front Brake Fluid Reservoir Location

Identifies the location of the front brake fluid reservoir on the handlebar.

Brake Fluid Level Check

Explains how to check the brake fluid level and what causes it to drop.

Refilling Brake Fluid

Provides instructions for refilling the brake fluid, including the specified fluid type.

Brake System Safety and Checks

Brake Fluid Safety and Leak Checks

Covers safety precautions for brake fluid, checking for leaks, and brake system adjustments.

Brake Fluid Properties and Replacement

Brake Fluid Hygroscopic Nature

Explains that brake fluid absorbs moisture, affecting brake performance.

Brake Fluid Replacement Interval

Recommends replacing brake fluid every 2 years due to its hygroscopic nature.

Battery Installation and Maintenance

Battery Installation Procedure

Step-by-step instructions for installing the battery, including connecting terminals.

Battery Maintenance and Charging

Details battery discharge rates, monthly charging, and handling precautions.

Battery Charging Caution

Warns against exceeding maximum charging current to prevent battery damage.

Battery Replacement and Vehicle Storage

Battery Replacement Guidelines

Specifies requirements for replacing the battery with one of equal capacity and voltage.

Vehicle Storage Precautions

Provides instructions for periodic battery charging and terminal connection when storing the vehicle.

Electrical Fuses

Fuse Locations and Identification

Identifies the location and ratings of the two main fuses protecting the electrical system.

Fuse Replacement Precautions

Advises on finding the cause of blown fuses and warns against improper replacement methods.

Drive Chain Maintenance

Drive Chain Durability and Control

Explains factors affecting chain life and the importance of regular checks and adjustments.

Drive Chain Inspection

Details how to inspect the chain for slack, wear, damage, and proper alignment.

Drive Chain Lubrication and Component Mixing

Drive Chain Lubrication Procedure

Provides instructions for lubricating the drive chain every 500 km using specific products.

Mixing New and Worn Parts Warning

Warns against installing new chain components with worn sprockets or vice versa.

Bulb Replacement Guide

Headlight Bulb Replacement

Instructions for replacing headlight bulbs, including low/high beam and position lights.

Turn Signal Bulb Replacement

Procedure for accessing and replacing bulbs in the turn signals.

Headlight Beam Adjustment

Headlight Aiming Procedure

Step-by-step guide to properly adjust the headlight beam for safe night driving.

Brake Pad Wear and Adjustment

Brake Pad Wear Compensation

Explains that brake pad and disc wear compensate automatically, usually not requiring adjustment.

Brake Pad Wear Check and Adjustment

Guides on checking pad thickness and adjusting brakes if they feel too soft or elastic.

Throttle Grip Adjustment

Throttle Grip Play Check

Instructs on checking the free play of the throttle grip, not exceeding 4mm.

Adjusting Throttle Grip Play

Details how to adjust throttle grip play using adjustment screws and lock nuts.

Clutch Lever Adjustment

Clutch Lever Play Check

Specifies the correct play for the clutch lever (8mm) and how to check it.

Clutch Adjustment Procedure

Guides on adjusting the clutch lever play using adjustment screws, or contacting a dealer if stuck.

Long-Term Vehicle Storage

Vehicle Storage Preparation

Provides steps for preparing the vehicle for long-term storage, including cleaning and fluid management.

Battery Maintenance During Storage

Instructs on battery maintenance and charging during periods of inactivity.

Vehicle Cleaning Procedures

General Vehicle Cleaning

Detailed steps for cleaning the vehicle's bodywork, emphasizing low-pressure water and proper detergents.

Cleaning Precautions and Warnings

Provides warnings against high-pressure water, washing in sunlight, and using specific cleaning solvents.

Troubleshooting Common Issues

Engine Starting Problems

Troubleshooting steps for when the engine does not start, including ignition and spark plug checks.

Engine Performance Issues

Addresses issues like reduced noise, stalling, irregular running, and backfiring.

High Fuel Consumption

Troubleshooting steps for high fuel consumption, often related to the air filter.

Genuine Spare Parts Recommendation

Importance of Original Spare Parts

Emphasizes using original Malaguti parts for quality assurance and warranty validity.

Engine Specifications

Engine General Specifications

Details engine type, cylinder count, bore/stroke, displacement, and compression ratio.

Engine Systems and Fluids

Covers ignition system, engine cooling, lubrication, and specified engine oil.

Engine Components

Lists key engine components like EFI valve, spark plug, clutch, and transmission.

Gearbox and Electrical Systems

Gearbox Specifications

Details the number of gears and secondary transmission (chain) ratios.

Electrical System Components

Lists components of the electrical system, including starter, ignition, battery, and lighting.

Chassis, Brakes, Tyres, and Dimensions

Chassis and Suspension Specifications

Details the chassis type, front and rear suspension systems.

Brake System Specifications

Provides specifications for front and rear disc brake systems.

Tyre Specifications and Fuel Tank

Lists front/rear tyre sizes and fuel tank capacity.

Vehicle Dimensions

Provides key overall dimensions of the motorcycle, including length and wheelbase.

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