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Malaguti XTM 50 User Manual

Malaguti XTM 50
42 pages
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XTM - XSM
A
WORKSHOP MANUALS
CHASSIS
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Malaguti XTM 50 Specifications

General IconGeneral
Rear SuspensionMonoshock
Engine TypeSingle cylinder, 2-stroke
Transmission6-speed
Front BrakeDisc
Rear BrakeDisc

Summary

INTRODUCTION

GENERAL WORK PROCEDURES

GENERAL SAFETY GUIDELINES

FIRE AND EXPLOSION WARNINGS

Warnings against open flames, flammable liquids, and ensuring proper ventilation during operation.

OPERATIONAL SAFETY GUIDELINES

Advice on vehicle stability, using lifting equipment, and safe working conditions.

VEHICLE SPECIFICATIONS

VEHICLE ADJUSTMENTS AND SETTINGS

DISASSEMBLY: SEAT, CASINGS, AND TAIL SECTION

SEAT REMOVAL

Instructions on how to loosen the screw and remove the seat from the chassis.

REAR SIDE CASINGS REMOVAL

Steps to remove the left or right rear side casing by loosening specific screws.

TAIL SECTION DISASSEMBLY

Procedure for undoing fixing screws to remove the tail section after removing seat and casings.

DISASSEMBLY: EXHAUST SYSTEM

SILENCER REMOVAL

Procedure to remove the silencer by undoing screws, removing a spring, and pulling it rearwards.

MUFFLER REMOVAL

Steps to remove the muffler by undoing screws, releasing springs, and disconnecting air valve tube.

DISASSEMBLY: BATTERY AND INDICATORS

BATTERY REMOVAL

How to detach battery cables, remove the elastic band, and release the fuse carrier.

REAR INDICATORS REMOVAL

Steps to remove rear indicators by undoing screws, glass cover, and lamp socket cables.

DISASSEMBLY: TAIL LIGHT AND REAR WING

TAIL LIGHT DISASSEMBLY

Procedure to disconnect cables and undo screws to remove the tail light.

REAR WING REMOVAL

Steps to remove the rear wing by cutting cable clamp and undoing various screws.

DISASSEMBLY: ELECTRICAL COMPONENTS

FILTER CARTRIDGE REMOVAL

Procedure to remove the filter cartridge by undoing screws.

REGULATOR REMOVAL

Steps to detach the regulator connector and undo the screw, noting re-connecting earth cables.

FLASHLIGHT REMOVAL

How to detach the flashlight connector and open the snap lock for removal.

DISASSEMBLY: CHASSIS AND AIR FILTER BOX

REAR CHASSIS DISASSEMBLY

Procedure to undo screws for removing the rear chassis, after removing multiple other components.

AIR FILTER SUCTION BOX REMOVAL

Steps to remove the air filter suction box by undoing screws and loosening the clamp.

DISASSEMBLY: SUSPENSION AND CONTROL UNIT

SHOCK ABSORBER REMOVAL

Procedure to remove the shock absorber by undoing screws, holding chassis, and checking orientation.

SHIFT LEVER REMOVAL

How to remove the shift lever by undoing a single screw.

CONTROL UNIT REMOVAL

Steps to remove the control unit by undoing screws, detaching cables, and spark plug cap.

DISASSEMBLY: OIL SYSTEM COMPONENTS

OIL TANK REMOVAL

Procedure to remove the oil tank after emptying it, detaching pipes, and releasing a pin.

OIL LEVEL PROBE REMOVAL

How to remove the oil level probe after releasing the tank from the chassis.

OIL PIPE FITTING WITH FILTER REMOVAL

Steps to remove the oil pipe fitting with filter by loosening a clamp and paying attention to the O-ring.

DISASSEMBLY: FUEL SYSTEM COMPONENTS

FUEL TANK REMOVAL

Procedure to remove the fuel tank after emptying it, disconnecting pipes, and detaching the fuel probe connector.

DISASSEMBLY: THROTTLE AND CARBURETTOR

DISASSEMBLY: ENGINE AND COOLING SYSTEM

DISASSEMBLY: FRONT CHASSIS PARTS

DISASSEMBLY: FRONT LIGHTING AND CONTROLS

DISASSEMBLY: CLUTCH AND HANDLEBAR

DISASSEMBLY: FRONT BRAKE CALIPERS AND SENSOR

DISASSEMBLY: FRONT WHEEL AND DISC

DISASSEMBLY: FORK COMPONENTS

DISASSEMBLY: REAR BRAKE AND WHEEL

DISASSEMBLY: REAR BRAKE CALIPER

DISASSEMBLY: DRIVETRAIN AND FORK

CHASSIS ASSEMBLY: TORQUE SETTINGS

TORQUE WRENCH SETTINGS TABLE

A table listing torque values in N*m and Kg*m for various chassis components during assembly.

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