4
09/05
A
PASSWORD 250
FRAME AND RUNNING GEAR
TABLE OF CONTENTS
1
5 - ACCESSORIES
ACCESSORIES AVAILABLE.................................. 51
6 - DISASSEMBLY
INSTRUMENT PANEL WINDSHIELD ..................... 52
UPPER HANDLEBAR COVER ............................... 52
INSTRUMENT PANEL ............................................ 53
ACCESSIBILITY ..................................................... 54
AMBIENT TEMPERATURE SENSOR ..................... 55
LEFT-HAND CONTROL.......................................... 55
RIGHT-HAND CONTROL ....................................... 56
FRONT FAIRING..................................................... 56
ACCESSIBILITY ..................................................... 57
HEADLIGHTS ......................................................... 58
GRILLE ................................................................... 58
FRONT MUDGUARD .............................................. 59
SPEEDOMETER SENSOR ..................................... 60
FRONT BRAKE CALLIPER.................................... 60
CHECKING FRONT BRAKE WEAR ....................... 61
REPLACING THE FRONT CALLIPER.................... 61
FRONT WHEEL ...................................................... 62
FRONT BRAKE DISC............................................. 63
LEFT AND RIGHT HALF SHIELD .......................... 64
ACCESSIBILITY ..................................................... 66
HORN...................................................................... 67
RIGHT AND LEFT
LATERAL SUB PANELS ........................................ 68
ACCESSIBILITY ..................................................... 69
“CDI” CONTROL UNIT .......................................... 70
VOLTAGE REGULATOR ......................................... 71
BATTERY COMPARTMENT TUNNEL COVER ....... 72
ACCESSIBILITY ..................................................... 73
BATTERY ................................................................ 74
SUB-FAIRING ......................................................... 75
LOWER FAIRING .................................................... 76
FOOTBOARD ......................................................... 79
ACCESSIBILITY ..................................................... 80
COOLANT EXPANSION TANK ............................... 81
SIDE STAND ........................................................... 82
Side stand switch .............................................................. 82
CENTRE STAND..................................................... 83
FUEL PUMP............................................................ 84
RADIATOR .............................................................. 85
ACCESSIBILITY ..................................................... 89
FAN UNIT ................................................................ 89
RADIATOR (assembly) .......................................... 90
KEYSWITCH ........................................................... 91
SEAT ....................................................................... 92
HELMET COMPARTMENT ..................................... 92
SEAT LOCK ............................................................ 93
ACCESSIBILITY ..................................................... 94
FUEL LEVEL SENSOR .......................................... 95
PILLION GRAB HANDLE ....................................... 96
TAILLIGHT .............................................................. 97
ACCESSIBILITY ..................................................... 97
TAILLIGHT (assembly) .......................................... 98
NUMBER PLATE LIGHT......................................... 99
REAR FAIRING ....................................................... 100
ACCESSIBILITY ..................................................... 102
FUEL TANK ............................................................. 103
SILENCER .............................................................. 105
REAR SHOCK ABSORBERS................................. 107
REAR MUDGUARD ................................................ 108
REAR BRAKE CALLIPER...................................... 109
CHECKING THE REAR
BRAKE PADS FOR WEAR ..................................... 109
REPLACING THE REAR CALLIPER ...................... 109
REAR WHEEL......................................................... 110
REAR DISC............................................................. 112
NUMBER PLATE HOLDER
REAR FAIRING ....................................................... 112
FILTER BOX ........................................................... 113
PILLION FOOTREST .............................................. 116
ENGINE................................................................... 117
BRAKE MASTER CYLINDERS .............................. 120
HANDLEBARS ....................................................... 121
FRONT FORKS ...................................................... 122
FRONT STANCHION .............................................. 123
Right.................................................................................. 123
Left .................................................................................... 123
Checking the oil level in the stanchion.............................. 124
Changing the forks oil ....................................................... 125
BRAKE CALLIPERS .............................................. 126
Removing the front calliper ............................................... 126
Changing the front calliper ................................................ 126
Overhaul ........................................................................... 127
Removing the rear calliper ................................................ 128
Replacing the rear calliper ................................................ 128
Rear calliper disassembly ................................................. 128
BLEEDING THE BRAKE SYSTEM ......................... 130
Front calliper ..................................................................... 130
Rear calliper ...................................................................... 130
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