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D2862 LE463
Man D2862 LE463 User Manual
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Operating Instructions
MAN Marine Diesel Engines
D2868
LE433
D2862 LE433/453
D2862 LE423/443/463
51.99493-8578
“Translation
of the original operating instructions”
2
Table of Contents
Operating Instructions
1
Information and Copyright
2
Table of Contents
3
Preface
4
Instructions
5
Declaration
6
Nameplates
7
Safety Regulations
8
Regulations Designed to Prevent Damage to Engine and Premature Wear
10
Regulations Designed to Prevent Pollution
11
Notes on Safety in Handling Used Engine Oil
11
Special Instructions When Working on the Common Rail System
12
Engine Views and Parts Identification
14
Commissioning and Operation
14
Engine Views V8-1200 (D2868 LE433)
14
Engine Views V12-1800 (D2862 LE433) / V12-1650 (D2862 LE453)
16
Engine Views V12-1550 (D2862 LE423) / V12-1400 (D2862 LE443) / D2862 LE463)
18
Commissioning and Operation
20
First Commissioning
20
Filling-In of Coolant
20
Seawater Pump
21
Refilling with Oil
21
Commissioning
22
Checking Oil Level
22
Starting Via the Ignition Lock
23
Starting Via the Button
23
Operation Monitoring System
24
Differences in Operating Parameters of Engines and Gearboxes
25
Engine Room Panel
26
Function “Ignition ON/OFF"
26
Engine Speed Adjustment
27
Function “Emergency Stop“
27
Activation of the Intermediate Speed Function
27
Deactivation of the Intermediate Speed Function
27
Alarms and Flashing Lights
28
Operation of External LC Display
28
External LC Display of the Ship-Vehicle Management Computer (SFFR)
28
CAN Bus-Controlled Display Devices
29
Tachometer CAN-Master
30
Setting Possibilities
31
Selection of Illumination Intensity
31
Basic Settings
31
Setting the Illumination (External Illumination)
32
Selection of the Displays (Screen on / Off)
32
Activation of the Simulation Mode (Simulator Mode)
32
Ending the Settings (Exit Setup)
32
Display Device (Colour Display)
33
Pre-Start Page
34
Pre-Start Page in the Warning and Alarm Range
35
Basic Display
36
Buttons
38
Operational Functions and Configuration
38
Alarms
40
Definition of Alarm Condition
40
Alarms Table
41
Active Alarm Page
42
Acknowledged Alarm Page
42
Menu Functions
43
Service Page
44
Automatic Dimming
46
Selection of the Logo
47
Ship's Alarm Display, Operation
48
Graphical Display of Measured Values Data
49
Alarm Display on the Graphics Pages
51
Sensor Failure
51
Menu for Setting the Display
53
LED Displays
54
MMDS-CMS Display Device
55
Software Operation
56
Software Description
57
Scope of Services
58
Extension Options
58
Operation
59
Control with the Function Keys
59
OSD Menu
61
Brightness Adjustment
61
Acknowledgement
61
Windows Communication Box
61
Main Menu (Start Page)
62
Settings Page (Adjustments)
63
Analogue Display
64
Digital Display
65
User-Defined Display
66
Configuration of User-Defined Display
67
Visual Engine Display
69
Display of All Measuring Points
70
List of Measuring Points
70
Structure of the Table
71
Identification of Alarm Monitoring
71
Alarm and Limit Value Display
72
Dynamic Limit Value Display
72
Graphical Alarm Display and Alarm Acknowledgement
72
Tabular Alarm Display
73
Alarm Table and Alarm Acknowledgement
74
Table of Unacknowledged Alarms
74
Drive Lever Control Marine Power Control (MPC)
75
Command Master
75
Function
76
“Neutral" (Lock) Position
76
“Gearbox Forwards / Reverse" (Lock) Position
77
“Maximum Engine Speed" Position
77
Control Panel - Control Head for Twin Engine Installations
77
Description of Buttons
78
Description of Leds
78
Description of Acoustic Signal Transmitter
79
Activate Control Console
79
Select Control Head
79
Change Control Console
80
Engine Warm up
81
Synchronise Engine Speeds
81
Control Engines at the same Engine Speed
82
Adjust Engine Speeds with a Single Lever
82
Switch Offsynchronisation
83
Switchtrolling on and off
84
Switch on Trolling
84
Navigate with Trolling
84
Switch off Trolling
84
Switch SLIP & GRIP on and off
85
Continuously Adjust Display Brightness
86
Acknowledge Alarm
86
Switch off Acoustic Signal
86
Fault Table
87
Mobile Navigating Console
88
Command Push-Button
89
Special Function “Warming Up"
89
Trolling Push-Button
90
Synchronising
90
Dead Man's Switch
91
Bow and Stern Thruster Push-Buttons
91
Anchor Winch Push-Buttons
91
Safety Stop Push-Button
91
Emergency Operation Unit
92
Operating the Emergency Operation Unit
93
Operation / Function of Emergency Operation Unit in Operation
93
Gearbox Control
94
Engine Speed Control
94
Deactivating Emergency Running Mode
95
Fault Messages
95
Override Button
96
Main Fuses for Voltage Supply + / - to the Engine
97
Main Fuse on the Control Unit Carrier EDC
97
Shutting down
98
Maintenance and Care
99
Lubrication System
99
Electric Oil Drain Pump for Engine and Gearbox Oil
101
Fuel System
104
Cleaning Fuel Pre-Cleaner
104
Fuel Filter
105
Fuel Pre-Filter with Water Separator
106
Draining Water
106
Replace Fuel Filter Cartridge
106
Bleeding the Fuel System
107
Cooling System
108
Draining the Cooling System
108
Fill / Bleed the Cooling System
110
Change Air Filter
113
V-Ribbed Belt
114
Alternator
115
Temporary Decommissioning of Engines
115
Technical Data
116
Troubleshooting Table
128
Index
130
4
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Man D2862 LE463 Specifications
General
Configuration
V12
Bore
128 mm
Stroke
157 mm
Fuel Type
Diesel
Engine Model
D2862 LE463
Aspiration
Turbocharged
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