Manitowoc National Crane 600E-2

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National Crane PUBLISHED 04-26-2019 CONTROL # 113-09 2-15

600E2 OPERATOR MANUAL SAFETY PRECAUTIONS

Rated Load Chart Example - Non-metric

FIGURE 2-4

8382-1

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Table of Contents5
Supplemental Information11
New Owner11
Safety Messages13
General13
Safety Alert Symbol13
Signal Words13
Accidents13
Operator Information14
Operator Qualifications14
Operational Aids15
Rated Capacity Limiter (RCL) Systems (if Equipped)15
Anti-Two-Blocking Device16
Working Area Limiter (if Equipped)16
Equipment Stability/Structural Strength16
Load Charts17
Work Site17
Wind Forces17
Wind Speeds18
Lifting Operations29
Counterweight30
Outrigger Lift off30
Multiple Equipment Lifts30
Tilt-Up Panel Lifting31
Pile Driving and Extracting31
Equipment32
Equipment Inspection32
Electrocution Hazard32
Set-Up and Operation33
Electrocution Hazard Devices34
Electrical Contact34
Special Operating Conditions and Equipment35
Grounding the Equipment35
Personnel Handling35
Environmental Protection37
Maintenance37
Service and Repairs37
Lubrication38
Tires38
Hoist Rope38
Synthetic Hoist Rope38
Wire Rope39
Sheaves40
Batteries40
Engine41
Transporting the Equipment41
Travel Operation41
Work Practices42
Personal Considerations42
Equipment Access42
Job Preparation43
Working43
Lifting44
Hand Signals45
Jib45
Parking and Securing47
Shut-Down47
Cold Weather Operation47
Temperature Effects on Hook Blocks47
Temperature Effects on Hydraulic Cylinders47
Overload Inspection49
Boom Inspection50
Superstructure Inspection52
Carrier Inspection54
Section 357
Truck Cab Controls57
Power Take-Off57
Park Brake57
Cold Weather Operation57
Crane Warm-Up Procedures57
Engine57
Transmission58
Hoist58
Swing Drive and Turntable Bearing58
Axles58
Hydraulic Oil System58
Jump Starting Hazard58
Charging the Battery59
Crane Controls59
Turn59
Swing Speed Adjustment59
Boom59
Boom Telescope59
Hoist59
Stabilizers Up/Down59
Stabilizers Extend/Retract59
Outriggers59
Hydraulic Capacity Alert System (HCA) Load Range Gauge60
HCA Overload Light60
Anti-Two-Block/Extension Overload Light60
Key Override Switch60
Override Button60
Load Chart60
Boom Angle Indicator60
Boom Length Indicator60
Outrigger Status Indicator (Optional-Standard in North America)60
Hoist System Operation62
Using Multiple Part Lines62
General Rules When Operating Hoist62
Lifting the Load62
Optional Hoist Burst of Speed (BOS)63
Anti-Two Block (A2B) System63
Outrigger Monitoring System (OMS) (Optional-Standard in North America)63
Hydraulic Capacity Alert System64
System Description64
Indicator Lights64
HCA Load Range Gauge64
HCA System Operation65
Pressure Sensing Switch65
Extension Load Limiting Device65
System Description65
System Operation65
Three Section Boom Operation66
Anti-Two-Block (A2B) Weight Installation67
Installing Cable on the Hoist67
Wedge Socket Installation68
Remote Control70
Safety70
Danger Remote Start Hazard70
Operation70
Hydraulic System Description71
Radio Remote Controls71
Safety71
Operation71
Electrical Circuit Description72
Emergency Stop Function72
Frequently Asked Questions73
Section 475
Equipment Familiarization75
Equipment Checks75
Pre-Operation Inspection and Calibration Verification75
Work Site Selection76
Before Leaving the Cab76
Proper Leveling of the Crane76
Bubble Level Adjustment76
Site Selection77
Setting the Outriggers and Stabilizers77
Lifting over the Rear77
Lifting over the Front with a SFO78
Before Making the Lift78
Reading and Understanding the Load Charts78
Set-Up79
Operation79
Definitions80
Determining Load Capability80
Load Determination Examples81
Boom Extension Operation Safety82
Side Folding-Swing Around Boom Extension Operation84
Deployment Procedure84
Stowing Procedure85
Boom Extension Maintenance86
Boom Extension Removal86
Extension Jack Procedures86
Adjustable Swing Speed Valve87
Environmental Protection89
Lubricants89
Arctic Conditions below -18°C (0°F)89
Chassis Grease89
Extreme Pressure Multipurpose Gear Lubricant (EPGL)89
Open Gear Lubricant89
Chassis Grease Low Temp89
Anti-Wear Additives90
Hydraulic Oil90
Standard Hydraulic Oil90
Intermediate Hydraulic Oil90
Wide Range Intermediate Hydraulic Oil90
Arctic Hydraulic Oil90
Lubrication Points90
Surface Protection for Cylinder Rods90
Lubrication Chart92
Internal Cable Sheave Lubrication93
Inner Boom Pad Lubrication94
Side and Bottom Boom Wear Pad Lubrication94
Hoist Maintenance and Service94
Maintenance Scheduling95
Oil Level Maintenance95
Oil Change Interval95
Hoist Brake Oil95
Hoist Gearbox Oil95
Hydraulic Oil Reservoir Level96
Wire Rope Lubrication96
Protecting Cranes from Corrosion97
Cleaning Procedures98
Inspection and Repair98
Application99
Areas of Application99
Crane Inspection and Maintenance103
Inspection103
Daily Inspections103
Weekly Inspections104
Monthly Inspections104
Periodic Annual Inspection104
Special Boom Inspection104
Stability104
Hoist Cable Inspection and Maintenance105
Keeping Records105
Environmental Conditions105
Dynamic Shock Loads105
Precautions and Recommendations During Inspection105
Inspection105
Wire Rope Replacement106
Care of Wire Rope106
Rope Construction107
Crane Adjustments and Repairs107
Extension Jack Service and Maintenance107
Adding Oil107
Changing Oil107
Lubrication108
Rust Prevention108
Oil Cooler Service & Maintenance (Optional)108
Extension Load Limiting Device108
Single Character Display108
Hydraulic System Trouble Diagnosis109
Extension Jack Troubleshooting112
Tire Load and Inflation Table113
Specifications116
Hydraulic Pump116
Hydraulic System116
Reservoir116
Hca116
Hoist Speed and Pull116
Crane Operating Speeds117

Manitowoc National Crane 600E-2

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