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Manitowoc QM20 User Manual

Manitowoc QM20
236 pages
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Technicians
Handbook
This manual is updated as new information and models are
released. Visit our website for the latest manual.
www.manitowocice.com
America’s #1 Selling Ice Machine
Manitowoc
QM20/QM30/QM45
SM50
Q130/Q170/Q210/Q270
Undercounter
Ice Machines
Part Number 80-01111-9 7/10

Table of Contents

Questions and Answers:

Manitowoc QM20 Specifications

General IconGeneral
ModelQM20
Ice TypeCube
Condenser TypeAir-Cooled
Electrical115V, 60Hz, 1.5A
Power Supply115V, 60Hz, 1.5A

Summary

Safety Notices

Warning: Personal Injury Potential

Alerts to potential personal injury situations; read before proceeding.

Caution: Equipment Damage Potential

Alerts to situations that could damage equipment; read before proceeding.

Important Pre-reading

Caution: Installation and Maintenance Essentials

Emphasizes essential installation, care, and maintenance for equipment.

Warning: Potential Personal Injury

Warns against operating misused, abused, neglected, or altered equipment.

Warning: Refrigerant Handling Safety

Highlights potential personal injury situations when dealing with refrigerant.

General Information

Ice Machine Warranty Information

Details warranty coverage for parts, labor, and specific components.

Installation

Electrical Requirements

Outlines voltage, fuse, and circuit breaker specifications.

Troubleshooting

Diagnosing Machine Not Running

Steps to diagnose why the ice machine fails to start or run.

Safety Limit Feature Overview

Information on built-in safety limits that stop the machine to prevent failure.

Hot Gas Valve Troubleshooting

Diagnostic steps and potential issues related to the hot gas valve.

Evaporator Inlet/Outlet Temperature Comparison

Comparing evaporator temperatures for diagnosing malfunctions.

Component Check Procedures

Main Fuse Function and Testing

Details the function, specifications, and testing of the main fuse.

Bin Switch Function and Testing

Explains the function and provides a check procedure for the bin switch.

Bin Thermostat Information

Provides bin thermostat specifications and checks for various models.

Liquid Line Thermistor Information

Details the function and specifications of the liquid line thermistor.

Diagnosing Start Components: Capacitor and Relay

Troubleshooting procedures for the capacitor and relay.

Ice Thickness Probe Information

Information regarding the ice thickness probe.

Compressor Electrical Diagnostics

Procedures for checking compressor resistance and motor windings.

Fan Cycle Control Information

Details the function and specifications of the fan cycle control.

Component Specifications

Total System Refrigerant Charge

Lists refrigerant charge amounts for various models and types.

Charts and Diagrams

Electronic Control Boards Diagrams

Diagrams illustrating the layout of electronic control boards.

Ice Machine Warranty Details

Owner Warranty Registration Card Instructions

Instructions for completing and mailing the warranty registration card.

Commercial Warranty Coverage

Details warranty coverage for parts and labor in commercial applications.

Residential Warranty Coverage

Warranty Exclusions and Legal Information

Maintenance Procedures

Removal from Service and Winterization

Ice Machine Operation

Troubleshooting and Diagnostics

Diagnosing Machine Not Running (QM45/Q130/Q170/Q210/Q270)

Steps to diagnose why the ice machine fails to start or run.

Diagnosing Ice Thickness Control Circuitry

Troubleshooting the ice thickness sensing circuit for proper operation.

Troubleshooting Premature Harvest

Diagnosing cycles into harvest before water contact with the ice thickness probe.

Installation and Visual Inspection Checklist

A checklist for initial installation and visual checks of the ice machine.

Water System Troubleshooting Checklist

Checklist for identifying and resolving water-related issues.

Ice Formation Pattern Analysis

Analysis of ice formation patterns for diagnosing machine malfunctions.

Safety Limit Feature Troubleshooting

Information on built-in safety limits that stop the machine.

Understanding Safety Limit Functions

Details on safety limit controls and determining the cause of shutdown.

Analyzing Safety Limit Causes

Explains why safety limits may stop the ice machine.

Safety Limit Condition Checklists

Checklists to assist technicians with safety limit analysis.

Analyzing Discharge Pressure

Procedure for analyzing discharge pressure readings.

Analyzing Suction Pressure

Procedure for analyzing suction pressure readings.

Discharge Line Temperature Analysis

Procedure for analyzing the discharge line temperature.

Refrigeration Component Diagnostic Chart

Chart for diagnosing refrigeration components based on operational analysis.

Diagnostic Chart Procedure

Steps for using the refrigeration component diagnostic chart.

Final Analysis of Diagnostic Results

Interpreting the diagnostic chart results to identify refrigeration problems.

QM20/QM30 Troubleshooting: Machine Not Running

Steps to diagnose why QM20/QM30 ice machines fail to start or run.

SM50 Troubleshooting: Machine Not Running

Steps to diagnose why SM50 ice machines fail to start or run.

Troubleshooting: Ice Machine Will Not Harvest

Troubleshooting steps when the ice machine fails to harvest ice.

Ice Production Check Procedure

Procedure to verify the ice machine's ice production rate.

Component Checks and Specifications

ON/OFF/WASH Toggle Switch Check

Procedure to check the operation of the ON/OFF/WASH toggle switch.

Compressor Electrical Diagnostics: Resistance Values

Procedure for checking compressor resistance (ohm) values.

Compressor Electrical Diagnostics: Motor Windings to Ground

Procedure to check motor windings for continuity to ground.

Liquid Line Thermistor Specs

Specifications for liquid line thermistors.

Refrigerant Handling and System Maintenance

Component Specifications and Data

High Pressure Cutout (HPCO) Control Specs

Cut-out and cut-in specifications for the HPCO control.

Performance Charts

Cycle Times, Ice Production, and Pressure Charts

Guidelines used to verify correct ice machine operation and performance.

Diagrams and Schematics

Wiring Diagrams

Electrical wiring diagrams for various ice machine models.

Wiring Diagram Legend

Explanation of symbols used in wiring diagrams.

QM20 Wiring Diagram

Electrical wiring diagram for the QM20 ice machine.

QM30 Wiring Diagrams (115V/230V)

Electrical wiring diagrams for QM30 models at different voltages.

QM45 Wiring Diagram

Electrical wiring diagram for the QM45 ice machine.

SM50 Wiring Diagram

Electrical wiring diagram for the SM50 ice machine.

Q130/Q210 Compressor Wiring Diagrams

Wiring diagrams for Q130/Q210 with different compressor types.

Q130/Q170/Q210 Compressor Wiring Diagrams

Wiring diagrams for Q130/Q170/Q210 with Danfoss compressor.

Q270 Compressor Wiring Diagrams

Wiring diagrams for Q270 with Tecumseh and Danfoss compressors.

Tubing Schematics

Diagrams showing the layout of refrigerant tubing within the machines.

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