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Wheeled MAX-ER 16000
Manitowoc Wheeled MAX-ER 16000 - User Manual
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Operator Manual
Wheeled MAX-ER
®
Attachment
Manitowoc
16000
16003025
2
Table of Contents
Main Page
Table of Contents
5
Section 1
11
Crane Data
11
MAX-ER Weights
11
Change of Ownership Registration
11
Manitowoc Dealer
11
Crane/Attachment Identification
11
Crane Orientation
11
Description of Components
11
Identification and Location of Components
12
MAX-ER Outline Dimensions
14
English and Metric Conversions
15
Direct Conversion
15
Inverse Conversion
15
Section 2
17
Continuous Innovation
19
Nameplates and Decals
19
Safety Messages
19
General
19
Safety Information
19
Safety Alert Symbol
19
Signal Words
19
Symbol Identification
19
Safety and Information Signs
21
Maintaining Signs
21
Ordering Signs
21
Crane Access Points
22
General
22
Getting on or off Crane
22
Personal Fall-Protection
24
Operator Manual/Capacity Chart Storage
24
General
24
Storing Manuals
24
Swing Radius Barrier
25
Deploying Swing Radius Barrier
25
Storing Swing Radius Barrier
26
Safe Operating Practices
26
General
26
Work Area Control
26
Read Operator Manual
26
Operator Qualifications
26
Operator Conduct
27
Handling Load
29
Size of Load
29
Attaching Load
29
Lifting/Moving Load
29
Holding Load
30
Signals
31
Safety Devices
31
Operational Aids
32
Category 1 Operational Aids
32
Category 2 Operational Aids
32
Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
33
Electrocution Hazard
33
Set-Up and Operation
34
Electrical Contact
34
Refueling
35
Fire Extinguishers
35
Accidents
35
Safe Maintenance
35
Maintenance Instructions
35
Safe Maintenance Practices
35
Environmental Protection
37
Boom Disassembly Safety
39
General
39
Location
39
Pin Removal
39
Disassembly Precaution
39
Special Application/Service
40
Personnel Handling Policy
40
Pedestal/Barge Mounted Cranes
41
Pedestal Mounted Crane
42
Barge Mounted Crane
42
Definition
42
Examples
42
Capacity Charts for Barge Mounted Crane
43
Shock Loading Caused by Barge Dynamics
44
Operation on Barge
44
Barge Mount Definitions
44
Inspection of Barge-Mounted Crane
44
Transporting Crane on Barge
45
Pile Driving and Extracting
45
Introduction
45
Operation of Pile Driving and Extracting Equipment
45
Crane Equipment
45
Crane Inspection
45
Electrocution Hazard Devices
46
Multiple Load Line Operation
46
Multiple Crane Lifts
47
Section 3
49
Standard Hand Signals for Controlling Crane Operations
52
Control Symbols Identification
54
MAX-ER Operation - General
57
Counterweight Requirements
57
MAX-ER Set-Up Mode
57
MAX-ER Remote Control
58
Crane Serial Number 16001128 and Newer
58
Turning on Remote Control
58
Operating Remote Control
59
MAX-ER Operating Mode
60
Crawler Control Handles
60
Left Crawler Handle
60
Tipping Hazard
60
Main Display
61
Information Screen
61
Diagnostic Screen
62
Wheel Assemblies
62
Mast Stop Limit Switch
63
Maintenance Checks
63
Mast Stop Accumulator Gauge
63
Tire Inflation
64
Wheel Bolt Torque
64
Mast Stop Limit Switch
64
Operating Precautions
64
MAX-ER Operation
67
Handling Loads
67
Traveling
68
Swinging
69
Leaving Crane Unattended
70
Wind Conditions
70
General Set-Up and Installation
73
Crane Orientation
73
Accessing Parts
73
Assist Crane Requirements
73
MAX-ER Weights
74
Shipping Components
74
Operating Controls
74
Counterweight Requirement
74
Blocked Crawlers
75
Retaining Connecting Pins
75
Handling Fixed Mast and Boom Sections
75
Installing MAX-ER Attachment
77
Prepare Crane
77
Assemble Fixed Mast
79
Install Mast Butt and Top
79
Remove Top from Shipping Position
83
Install 20 Ft (6 M) Insert
83
Install 40 Ft (12 M) Insert)
85
Install Mast Top
85
Raise Mast Stops
87
Lower Wire Rope Guide
87
Connect Mast and Counterweight Straps
89
Raise Fixed Mast
91
General
91
Calibrate Mast Stop with Position Sensor
91
Perform Pre-Raising Checks
91
Check Mast Stop Pressure
96
Install Boom
99
Assemble Boom Butt and First Insert
99
Install Boom Butt and First Insert
99
Assemble Remaining Boom Sections
103
Connect Boom Straps
109
Install Intermediate Suspension
109
Install Standard Upper Boom Point
113
Install Extended Upper Boom Point
113
Perform Pre-Raising Checks
115
Install Load Line
115
Install Block-Up Limit Control
115
Assemble and Attach Wheeled Counterweight Carrier
119
Remove Carrier Base from Trailer
119
Install Lifting Frame on Base
123
Connect Hydraulic Hoses from Carrier Base to Lifting Frame
123
Connect Telescopic Beam to Crane
125
Connect Electric Cables from Carrier Base to Lifting Frame
125
Install Counterweight Boxes
129
Ready Crane for Operation
130
Calibration and Adjustment
130
MAX-ER Operation
130
Disconnecting Wheeled Counterweight Assembly for Job Site Storage
132
Prepare Crane
132
Disconnect Wheeled Counterweight Assembly
132
Removing MAX-ER Attachment for Shipping
132
Disassemble and Disconnect Wheeled Counterweight Assembly
132
Remove Counterweight Boxes
133
Prepare Carrier Base/Disconnect Telescopic Beam
133
Remove Lifting Frame from Base
133
Install Shipping Supports
133
Remove Boom
134
Place Carrier Base on Transport Trailer
134
Lower Fixed Mast
137
General
137
Lower Fixed Mast Using Assist Crane as Hold-Back
139
Lower Fixed Mast Using Boom as Hold-Back
141
Remove Fixed Mast
143
Disconnect and Store Mast and Counterweight Straps
143
Raise Wire Rope Guide to Shipping Position
143
Lower Mast Stops
143
Remove Mast Inserts
145
Wire Rope Installation
147
Wire Rope Storage
147
Removing Wire Rope from Shipping Reel
147
Seizing and Cutting Wire Rope
147
Anchoring Wire Rope to Drum
148
Drum Guards
148
Winding Wire Rope Onto Drum
149
Anchoring Wire Rope to Button Socket
149
Anchoring Wire Rope to Wedge Socket
151
Breaking in Wire Rope
151
Drum Kicker Adjustment
153
General
153
Adjustment
153
Pad Eye Usage for Wire Rope Reeving
153
Safety
153
Rigging Winch Operation
154
Selecting Rigging Winch Mode
154
Operating Rigging Winch
154
Free-Wheel Operation
154
Power Operation
154
Reeving - Load Block
156
Load Block Identification
156
Wire Rope Specifications
156
Wire Rope Installation
156
Duplex Hook
156
Guide Sheaves and Drums
156
Load Block Reeving
156
Section 5
163
Lubrication
163
Lube and Coolant Product Guide
165
Section 6
167
General
169
Maintenance
169
Wheel Support Bearing Bolt Torque
171
General
171
Lubrication
171
Torque Values
171
Torque Sequence
171
Torque Intervals
171
Bolt Replacement
171
Initial Operation
171
Yearly or Every 2,000 Hours of Operation (Whichever Comes First)
171
Wheel Position Encoder Calibration
173
Wheel Position Encoder Spring Tension
173
Cable Reel Length Potentiometer Calibration
175
Inspection Steps
175
Calibration Steps
175
Boom Angle Indicator Calibration
177
Boom Hoist Pawl Adjustment
177
General
177
Maintenance
177
Boom Hoist Drum Pressure Roller Adjustment
177
Adjustment
177
Boom Hoist Speed Sensor Adjustment
177
Automatic Boom Stop Adjustment
178
Maximum Boom Angle
178
Operation
178
Maintenance
178
Bypass Limit Test
179
Adjustment
181
Actuator Rod Replacement
181
Block-Up Limit Control
184
General
184
Operation
184
Maintenance
184
Block-Up Limit Control Deactivated
184
Block-Up Limit Control Activated
184
Adjustment
185
Mast Stop Limit Switch
186
Maintenance
186
Adjustment
186
Software Confirmation
186
Limit Switch Inspection
186
Mast Stop Limit Switch Electrical Wiring
186
Mast Stop Limit Switch Component Overview
187
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Manitowoc Wheeled MAX-ER 16000 Specifications
General
Brand
Manitowoc
Model
Wheeled MAX-ER 16000
Category
Construction Equipment
Language
English
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