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Manitowoc Grove YB5520 User Manual

Manitowoc Grove YB5520
144 pages
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Operator Manual
Shuttlelift CD5520
Grove YB5520
Reference Only

Table of Contents

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Manitowoc Grove YB5520 Specifications

General IconGeneral
BrandManitowoc
ModelGrove YB5520
CategoryConstruction Equipment
LanguageEnglish

Summary

Section 1: Introduction

Manual Overview and Identification

Provides an overview of the operator's manual, directional references, serial number plate, delivery report, and customer support.

Safety Information Overview

Introduces safety information, general crane design, and nomenclature for crane operation.

Section 2: Safety Information

Safety Messages and Symbols

Details safety messages, alert symbols, signal words, and warning signs for hazard communication.

Operator Qualifications and Responsibilities

Outlines operator information, qualifications, and responsibilities for safe crane operation.

Operational Aids and Safety Devices

Describes operational aids like RCL systems, anti-two-block devices, and working area limiters.

Crane Stability and Load Charts

Covers crane stability, structural strength, and the importance of using load charts.

Work Site and Wind Conditions

Addresses work site inspection and the impact of wind forces on crane operations.

Lifting Operations Safety

Provides safety guidelines for lifting operations, including counterweight and multiple crane lifts.

Electrical and Electrocution Hazards

Details electrocution hazards, set-up safety, and electrical contact precautions.

Personnel Handling and Environmental Protection

Covers safety for personnel handling and environmental protection measures.

Maintenance and General Safety

Outlines maintenance safety, service procedures, and general safety practices.

Transporting and Travel Operation Safety

Provides safety guidelines for transporting the crane and during travel operations.

Work Practices and Personal Safety

Details work practices and personal safety considerations for crane operators.

Crane Shutdown and Parking Procedures

Covers procedures for safely shutting down and parking the crane.

Temperature Effects and Overload Inspection

Discusses temperature effects on components and overload inspection procedures.

Component Inspections

Details inspections for boom, superstructure, and carrier components.

Section 3: Operating Controls and Procedures

Controls, Switches, and Gauges Overview

Provides an overview of all controls, switches, and gauges within the operator's cab.

Cab Controls: Main Dash and Side Panels

Details the left and right dash controls, including RCL override and other switches.

Indicator and Gauge Display

Explains the function and meaning of various indicators and gauges on the instrument panel.

Crane Level and Engine Indicators

Covers crane level indicators, engine warning lights, and RCL system information.

Outrigger and Steering Controls

Describes the operation of outrigger controls and steering selection modes.

Crane Operation Procedures

Details procedures for starting the engine, traveling, and operating crane functions.

Engine Starting and Warm-up

Provides steps for normal and cold climate engine starting and warm-up procedures.

Traveling and Shifting Gears

Covers procedures for traveling with the crane and shifting gears safely.

Boom and Hoist Operation

Explains the operation of boom swing, telescope, lift, and hoist controls.

Load Handling and Lifting Practices

Details safe practices for handling loads, moving loads, and general lifting procedures.

Elevating Personnel Procedures

Provides procedures and safety precautions for lifting personnel.

Crane Shutdown and Battery Disconnect

Covers procedures for shutting down the crane and disconnecting the battery.

Section 4: Capacity Chart

Using the Capacity Chart

Explains how to use the capacity chart for safe lifting operations.

Things to Observe When Using the Capacity Chart

Highlights key observations and factors to consider when using the crane's capacity chart.

Boom Extension and Pick and Carry

Covers lifting with boom extensions and safe pick and carry ranges.

Section 5: Attachments

Pivoting Boom Head and Hoist Block

Details pivoting boom head positions and hoist block procedures.

Boom Extension Installation and Stowage

Provides instructions for attaching and stowing the boom extension.

Down Haul Weight and Cable Installation

Covers installing and removing the down haul weight and installing hoist cable.

Wire Rope Wedge Socket and Reeving

Explains wire rope wedge socket assembly and reeving procedures.

Section 6: Maintenance

Safety and Lubrication Guidelines

Covers safety lists, lubricant recommendations, and maintenance records.

Special and Preventive Maintenance

Details special maintenance tasks and preventive maintenance schedules.

First 50 Hours Maintenance

Specific maintenance tasks required after the first 50 hours of crane operation.

Scheduled Maintenance Checks

Outlines daily inspections, component checks, and scheduled maintenance items.

Daily Walk-around Inspection

Procedures for daily walk-around inspections of safety devices and controls.

Component and System Checks

Details checks for air cleaner, wire rope, sheaves, boom pads, and brakes.

Air Cleaner Maintenance

Instructions for checking and cleaning the air cleaner restriction indicator and dust cup.

Wire Rope and Sheave Inspection

Covers inspection of wire rope condition, sheaves, and grease fittings.

Boom Wear Pad Lubrication

Procedures for lubricating wear pads on boom sections.

100 Hour and Over Maintenance

Guidance for maintenance tasks required at 100 hours or more of operation.

Cleaning and Corrosion Protection

Provides guidelines for cleaning the crane and protecting it from corrosion.

Inspection and Repair Procedures

Details procedures for inspecting and repairing minor damage and scratches.

Section 7: Adjustments

Mechanic Adjustments

States that all adjustments must be performed by a qualified mechanic.

Section 8: Specifications

Lubricants and Capacities

Lists recommended lubricants and their capacities for various crane components.

Engine Oil and Fuel Specifications

Provides specifications for engine oil viscosity and diesel fuel requirements.

General Specifications

Details general specifications for the engine, boom, electrical system, and hydraulic system.

Tires, Weights, and Travel Speeds

Specifies tire size and pressure, crane weight, and travel speeds.

Operating Dimensions

Provides operating dimensions, including turning radii and aisle space requirements.

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