Manitowoc Grove YB5515

OPERATOR MANUAL
Supplement
Crane Warm-up Procedures
An untrained operator subjects himself and others to death or
serious injury. Do not operate this crane unless:
• You are trained in the safe operation of this crane. Manitowoc is not
responsible for qualifying personnel.
• You read, understand, and follow the safety and operating
recommendations contained in the crane manufacturer’s manuals and
load charts, your employer’s work rules, and applicable government
regulations.
• You are sure that all safety signs, guards, and other safety features are
in place and in proper condition.
• The Operator Manual and Load Chart are in the holder provided on
crane.
DANGER
!
© 2017 Manitowoc
Published 3-30-2017, Control # 516-04
Reference Only

Manitowoc Grove YB5515 Specifications

General

Brand	Manitowoc
Model	Grove YB5515
Category	Construction Equipment
Language	English

Summary

Crane Warm-up Procedures

Engine Warm-up Procedures

Procedures for warming up the engine before operation.

Transmission Warm-up Procedures

Procedures for warming up the transmission in different conditions.

Hoist Warm-up Procedures

Procedures for warming up the hoist system.

Swing Drive and Turntable Bearing Warm-up

Procedures for warming up the swing drive and turntable bearing.

Axles and Hydraulic Oil System Warm-up

Procedures for warming up axles and hydraulic oil system.

Safety Information

General Safety Messages

Alerts and warnings for safe operation and maintenance.

Operator Qualifications

Requirements and responsibilities for crane operators.

Operational Aids and Warning Devices

Information on LMI, anti-two-blocking, WADS, and other aids.

Crane Stability and Structural Strength

Ensuring safe crane setup and structural integrity.

Load Charts and Wind Force Considerations

Using load charts and understanding wind effects for safe lifting.

Electrocution Hazard Prevention

Safety precautions for working near electrical power lines.

Personnel Handling Safety

Safety guidelines for lifting personnel using the crane.

Operating Controls and Procedures

Cab Controls Overview

Identification and function of primary cab controls and gauges.

Boom and Hoist Control Operations

Operation of boom, hoist, telescope, and anti-double block systems.

Outrigger Control Operations

Procedures for operating outriggers and monitoring their deployment.

Travel and Machine Shutdown Procedures

Safe methods for traveling and shutting down the crane.

Capacity Chart and Load Management

Using the Capacity Chart

Guidance on interpreting and using the crane's capacity chart.

Determining Lift Capacity and Load Limits

Factors affecting lift capacity and safe load handling.

Pick and Carry Operations

Safe operating ranges for pick and carry operations.

Attachments and Component Installation

Hoist Block and Wire Rope Procedures

Installing/removing hoist block, wedge socket, and rope reeving.

Boom Extensions and Down Haul Weight

Procedures for installing/retracting boom sections and down haul weight.

Maintenance

Lubricants and Capacities

Recommended lubricants and fluid capacities for crane components.

Preventive Maintenance Schedule

Schedule and checklist for routine maintenance tasks.

Daily Inspections

Essential checks to perform before each operation.

Scheduled Maintenance Intervals

Maintenance tasks based on hours of operation (50, 100, etc.).

Engine System Maintenance

Procedures for checking fuel, oil, coolant, air cleaner, and spark plugs.

Hydraulic and Transmission System Maintenance

Procedures for maintaining hydraulic oil and transmission.

Wire Rope, Sheaves, and Brakes Maintenance

Inspecting and maintaining wire rope, sheaves, and brakes.

Tires, Wheels, and Drive Train Maintenance

Checking tires, wheel nuts, and lubricating drive train components.

Batteries and Charging System Maintenance

Maintaining batteries and checking the charging system.

Adjustments

Qualified Mechanic Required for Adjustments

Note that all adjustments require a qualified mechanic.

Specifications

Lubricants and Capacities

Recommended lubricants and fluid capacities for crane components.

Engine and Fuel Specifications

Details on engine models, performance, oil, and fuel types.

General Crane Specifications

Includes tires, electrical system, boom, weight, and speeds.

Dimensions and Operating Parameters

Overall physical dimensions and operating ranges.