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Manitowoc GROVE GMK6400 User Manual

Manitowoc GROVE GMK6400
354 pages
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Maintenance manual
3 302 756 en
16.11.2018

Table of Contents

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Manitowoc GROVE GMK6400 Specifications

General IconGeneral
BrandManitowoc
ModelGROVE GMK6400
CategoryConstruction Equipment
LanguageEnglish

Summary

General Instructions

Warnings and Symbols

Crucial safety warnings and symbols used throughout the manual for hazard identification.

Maintenance Instructions

Guidelines and responsibilities for maintenance personnel regarding servicing and repair procedures.

Safety and Environmental Protection

Safety Rules

Essential safety regulations and procedures to follow during maintenance work to prevent accidents.

Handling Environmentally Harmful Substances

Procedures for safely handling, storing, and disposing of materials that pose a risk to the environment.

Cleaning Procedures

Assemblies Damaged by Cleaning

Overview of assemblies that are particularly at risk of damage during the cleaning process.

Run-In Regulations

Run-In Work Schedule

Schedule for additional maintenance work required on the carrier and superstructure at specific intervals.

Maintenance Overview and Planning

Maintenance Intervals

Details on determining maintenance intervals based on time, mileage, or operating hours.

Maintenance Plans

Comprehensive schedules outlining specific maintenance tasks for the carrier and superstructure.

Periodic Inspections

Guidelines for periodic visual examinations to assess the condition of the truck crane and its components.

Lubricants and Consumables Guide

Lubricants List

A detailed list of all lubricants required for maintenance, including part numbers and specifications.

Consumables and Refrigerants

Information on fuels, engine coolant admixtures, exhaust treatment, and refrigerants used in the system.

Carrier Maintenance Procedures

Engine Maintenance

Procedures for checking and maintaining the engine, including oil, filters, and coolant.

Fuel System Maintenance

Steps for draining water from fuel filters and changing fuel filters for proper engine operation.

Transmission and Drivetrain Maintenance

Steps for servicing the transmission, power take-off, transfer case, and axle lines.

Hydraulic System Maintenance

Guidance on checking oil levels, hoses, filters, and cleaning magnetic rods in the hydraulic system.

Vehicle Brake System Checks

Procedures for checking brake lining thickness and ensuring proper brake function for safe operation.

Superstructure Maintenance Procedures

Hoists Maintenance

Maintenance tasks for hoists, including oil checks, brake checks, and rope inspections.

Slewing Gear and Bearing Maintenance

Steps for checking and lubricating the slewing gear, bearing, and turntable lock for smooth operation.

Main Boom Maintenance

Procedures for lubricating the main boom's telescopic sections and checking locking systems.

Hoist Ropes Inspection and Lubrication

Guidance on checking the condition, winding, lubrication, and replacement criteria for hoist ropes.

Electrical System Maintenance

Checks and maintenance for lighting, indicators, and the truck crane's electrical system.

Longer Out of Service Periods

Crane Shut Down Procedures

Steps for preparing the truck crane for extended storage to prevent damage and deterioration.

Putting Crane Back into Operation

Procedures for safely returning the crane to service after a prolonged period of inactivity.

Torque Specifications for Maintenance

Retaining Bolt Torques

A table detailing standard metric screw thread torques for various bolt sizes and bolt qualities.

Special Torque Values

Specific torque values for critical components like suspension struts, steering linkage, and wheel nuts.

Spare Parts for Maintenance

Carrier Spare Parts List

A list of spare parts for the carrier, categorized by system and maintenance interval.

Superstructure Spare Parts List

A list of spare parts for the superstructure, categorized by system and maintenance interval.

Appendix: Inspection Reports

Winch Theoretical Service Life Table

A table for documenting the remaining theoretical service life of winches based on inspections.

Slewing Bearing Tilting Play Measurement

Report form for measuring and recording the tilting play of the slewing bearing.

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