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GROVE GMK 3060
Manitowoc GROVE GMK 3060 User Manual
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Maintenance manual
3 302 574 en
03.11.2017
2
Table of Contents
Table of Contents
5
General Instructions
9
Using the Maintenance Manual
9
Warnings and Symbols
9
Maintenance Instructions
10
Instructions Regarding the Electronic Controls
12
Safety Instructions for Welding Work
12
Definition of Direction Information
13
Conversion Table for US Measuring Units
14
2 2 Safety and Environmental Protection
15
Safety and Environmental Protection
17
Safety Rules
17
Securing against Unauthorised Use
19
Handling Substances that Are Harmful to the Environment
20
Disposal of the Truck Crane
22
Cleaning
25
Run-In Regulations
31
Maintenance Overview
35
6 6 Lubricants and Consumables
63
Lubricants
65
Lubricants List
66
Lubricant Applications List
67
Lubricants and Consumables
65
Consumables
68
Fuel
68
Engine Coolant Admixtures
69
After-Treatment of Exhaust Gases
69
Windscreen Washing System Admixtures
69
Fuel for Crane Cab Heating System
69
Refrigerant
68
7 7 Maintenance Work on the Carrier
71
General Instructions
75
Maintenance Work on the Carrier
75
Covers
76
Front Flap
76
Tilting and Lowering the Driver's Cab
77
Overview of Maintenance Work on the Carrier
78
Instrument Panel
85
Symbols for Maintenance Work
85
CCS Display
87
Check the Oil Level
89
Engine
89
Topping up the Oil
91
Checking the Air Filter
92
Checking the Air Intake Inhibitor
93
Checking the Coolant Level
96
General Inspection
97
Changing the Oil and Oil Filter
98
Have the Radiator Checked/Cleaned
100
Changing the Coolant
104
Fuel System
107
Draining off Water from Fuel Filter 1
108
Replacing Fuel Filter 1
109
Replacing Fuel Filter 2
111
Exhaust System with Exhaust Emission Control
113
Checking the Adblue Tank Level
114
Filling up with Adblue
114
Check the Exhaust System for External Damage
115
Having the Adblue System Checked
117
Having the Soot Particle Filter System Checked
118
Check the Oil Level
121
General Inspection
121
Transmission
121
Changing the Oil
122
Axle Centre Drives - Checking the Oil Level
125
Axle Lines
125
General Inspection
125
Axle Centre Drives - Changing the Oil
127
Final Drives - Checking the Oil Level
129
Final Drives - Changing the Oil
130
Lubricating the Drive Shafts in the Axle Lines
132
Lubricating Longitudinal Drive Shafts
133
Checking the Tyres for Damage
135
Wheels
135
Checking that the Wheel Nuts Are Tight
136
Checking the Tyre Pressure
136
Changing the Wheels
138
Checking Brake Lining Thickness
143
Vehicle Brake
143
Suspension
145
Suspension Struts - Checking the Oil Level
145
Suspension Struts - Checking the Fastening
146
Forced Lever - Checking Correct Functioning
147
Pressure Accumulator - Checking the Gas Pressure
148
Checking for Leaks
149
Steering
149
Lubricating the Drag Link Supporting Plate
150
Pressure Accumulator - Checking the Gas Pressure
151
Compressed Air System
153
Draining Water from the Compressed Air System
153
Checking for Leaks
154
Replacing the Filter Cartridge of the Compressed Air Drier
155
Check the Oil Level
157
Hydraulic System
157
Checking the Hydraulic Hoses
158
Checking for Leaks
159
Changing the Ventilation Filter
160
Taking Oil Samples
162
Changing the Hydraulic Oil
167
Changing the Hydraulic Oil Filter
172
Central Lubrication System
175
Checking the Filling Level
175
Bleeding the Central Lubrication System
177
Triggering Intermediate Lubrication
177
Checking the Lighting and Indicators
179
Electrical System
179
Checking the Batteries
180
Checking the Charge Level of the Batteries
182
Charging the Batteries Using the Battery Charger
184
Check the External Starting Socket
185
Replace the Battery on the Electronics Board
186
Air-Conditioning System
187
Checking the Air-Conditioning System
187
Cleaning the Condenser Fins
187
Checking Hoses
188
Checking the Entire Air-Conditioning System
188
Check V-Belt/V-Belt Tension
190
Changing the Pollen Filter
192
Lubricating the Towbar Coupling
193
Towbar Coupling
193
Checking the Bearing
195
Checking the Cotter Pin
196
Checking the Initial Tension of the Springs
197
Checking the Lower Bushing
197
Checking the Function of the Coupling Jaw/Resetting the Middle Position
198
Checking the Support Ring
198
Checking the Windscreen Washing System
201
Other Maintenance Work
201
Lubricating the Outrigger Beams
202
Checking the Functioning of the Auxiliary Heater
203
Lubricating the Cab Door
203
Lubricating the Connecting and Socket Pins
204
Renewing the Corrosion Protection
205
Having the Fire Extinguisher Checked
207
8 8 Maintenance Work on the Superstructure
209
General Instructions
211
Covers
211
Maintenance Work on the Superstructure
211
Overview of Maintenance Work on the Superstructure
212
Symbols for Maintenance Work
217
Checking the Oil Level
219
Hoists
219
Checking the Hoist Brake
220
General Inspection
220
Lubricating the Auxiliary Hoist
221
Changing the Oil/Checking the Oil
222
Having a General Inspection Carried out
224
Having a Partial Inspection Carried out
224
Oil Level Check - Slewing Gear Transmission
225
Slewing Gear
225
Checking for Leaks
226
Oil Level Check - Slewing Gear Brake
226
Checking the Slewing Gear Brake
227
Changing the Oil/Checking the Oil - Slewing Gear Transmission
229
Changing the Oil/Checking the Oil - Slewing Gear Brake
231
Checking the Bolts
233
Slewing Bearing
233
Lubricating the Gear Teeth
237
General Inspection
239
Measuring Tilting Play
240
Lubricating the Locking of Turntable
242
Checking for Leaks
243
Checking the Hydraulic Hoses
243
Hydraulic System
243
Pressure Accumulator - Checking the Gas Pressure
244
Changing Oil Filter 3
245
Grease the Piston Rod of the Derricking Cylinder
247
Main Boom
247
Lubricating the Telescopic Sections
248
Checking the Sheaves
252
Checking Locking Units
253
Checking the Locking System
254
Checking the Winding
255
Hoist Ropes
255
Checking the Hoist Ropes
256
Lubricating the Hoist Rope
257
Assessing the Condition of the Hoist Rope
258
Replacing the Hoist Rope
264
Adjusting the Lowering Limit Switch
267
Cable Drums and Slewing Angle Sensor
269
Maintenance of the Slip Ring Assemblies
271
Lubricating the Slewing Angle Sensor
272
Central Lubrication System
273
Checking the Filling Level
273
Checking the Sheaves
275
Greasing
275
Hook Blocks
275
Checking the Lighting and Indicators
277
Electrical System
277
Replace the Battery on the Electronics Board
278
Air-Conditioning System
279
Checking Hoses
279
Checking the Air-Conditioning System
279
Checking the Entire Air-Conditioning System
279
Checking the Windscreen Washing System
281
Other Maintenance Work
281
Checking the Functioning of the Auxiliary Heater
283
Lubricating the Crane Cab Door
284
Lubricating the Step
285
Lubricating the Connecting and Socket Pins
286
Renewing the Corrosion Protection
287
Having the Fire Extinguisher Checked
289
Longer out of Service Periods
293
Torques
297
Spare Parts Required for Maintenance
301
General Information
301
Lighting
301
Spare Parts for the Carrier
305
Spare Parts for the Superstructure
308
Appendix
313
4
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Manitowoc GROVE GMK 3060 Specifications
General
Brand
Manitowoc
Model
GROVE GMK 3060
Category
Construction Equipment
Language
English
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