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Manitowoc GROVE GMK 3060 - User Manual

Manitowoc GROVE GMK 3060
324 pages
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Maintenance manual
3 302 574 en
03.11.2017

Table of Contents

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Manitowoc GROVE GMK 3060 Specifications

General IconGeneral
BrandManitowoc
ModelGROVE GMK 3060
CategoryConstruction Equipment
LanguageEnglish

Summary

General Instructions for Grove GMK3060 Maintenance

Using the Maintenance Manual

Guidance on effectively using the maintenance manual for optimal understanding and application.

Warnings and Symbols in Maintenance Manual

Explanation of various warning symbols and their meanings to ensure safety during operations.

Maintenance Instructions and Requirements

Guidelines for performing maintenance, emphasizing qualified personnel and workshop equipment.

Electronic Controls Maintenance Guidance

Information on service life and maintenance of electronic control systems like ESX.

Safety Instructions for Welding Work

Critical safety measures to be followed before performing any welding on the crane.

Direction Information Definitions

Clarifies directional terms used for carrier and superstructure operations.

US Measuring Unit Conversion Table

Provides factors for converting between metric and US units for measurements.

Safety and Environmental Protection Measures

Safety Rules for Crane Operation

Comprehensive safety regulations to be observed during all maintenance work on the truck crane.

Handling Environmentally Harmful Substances

Procedures for safely handling and disposing of environmentally hazardous materials.

Truck Crane Disposal Procedures

Guidelines for the proper decommissioning, disposal, and scrapping of the truck crane.

Cleaning Procedures for Truck Crane

Assemblies Vulnerable During Cleaning

Identifies specific assemblies vulnerable to damage during cleaning processes.

Run-in Regulations for New Components

Maintenance Overview and Planning

Understanding Maintenance Intervals

Explains how maintenance intervals are determined based on time, distance, or operating hours.

Overview of Maintenance Plans

Details various maintenance plans (D, W, M, Y) and where to find their descriptions.

Periodic Inspection Requirements

Outlines requirements and scope of periodic inspections for assessing the truck crane's condition.

Winch Monitoring Measures

Provides procedures for monitoring the service life and condition of winches.

Lubricants and Consumables Guide

Required Lubricants for Crane Maintenance

Information on all lubricants required for maintenance work on the carrier and superstructure.

Refrigerant Specifications

Specifies the type and quantity of refrigerant used in the air-conditioning system.

List of Consumables

Lists various consumables used, such as fuel and coolants.

Carrier Maintenance Procedures

General Instructions for Carrier Maintenance

General information and specific instructions for maintaining the carrier.

Maintenance Work Symbols Explained

Explains symbols on the instrument panel and CCS display for maintenance alerts.

Engine Maintenance Tasks

Details maintenance for the engine, including oil checks and filter changes.

Fuel System Maintenance Procedures

Covers maintenance for the fuel system, such as draining water and replacing filters.

Exhaust System Emission Control Maintenance

Describes maintenance for the exhaust system, focusing on AdBlue and DPF.

Transmission Maintenance Procedures

Outlines procedures for inspecting and maintaining the transmission.

Axle Lines Maintenance Guide

Details maintenance for axle drives, including oil checks and lubrication.

Wheel Maintenance Checks

Covers tyre checks, pressure, wheel nut tightness, and wheel changing.

Vehicle Brake System Checks

Provides instructions for checking brake lining thickness and function.

Suspension Strut Maintenance

Details maintenance for suspension struts, including oil level and fastening checks.

Steering System Maintenance

Covers leak checks in the steering system and lubrication of the drag link.

Compressed Air System Maintenance

Outlines procedures for draining water and checking for leaks in the compressed air system.

Hydraulic System Maintenance Procedures

Details maintenance for the hydraulic system, including oil checks, hose inspections, and filter changes.

Central Lubrication System Checks

Covers checking and topping up the central lubrication system.

Electrical System Checks and Battery Replacement

Instructions for checking lighting, indicators, batteries, and starting sockets.

Air-conditioning System Checks

Checks for the air-conditioning system, including condenser fins and V-belt tension.

Towbar Coupling Maintenance

Lubrication and checks for the towbar coupling's bearing, cotter pin, and function.

Miscellaneous Carrier Maintenance Tasks

Miscellaneous tasks like windscreen washing system and auxiliary heater checks.

Superstructure Maintenance Procedures

General Instructions for Superstructure Maintenance

General guidelines for performing maintenance tasks on the superstructure.

Superstructure Maintenance Symbols

Explains CCS display symbols for superstructure maintenance alerts.

Hoist Maintenance Procedures

Details maintenance for hoists: oil level, inspections, and brake checks.

Slewing Gear Maintenance

Maintenance for slewing gear transmission and brake: oil checks and leak checks.

Slewing Bearing Maintenance

Procedures for checking and lubricating the slewing bearing: bolt tightness and tilting play.

Superstructure Hydraulic System Maintenance

Maintenance for superstructure hydraulic system: hose checks and leak checks.

Main Boom Lubrication Procedures

Lubrication of main boom piston rod, telescopic sections, and locking units.

Hoist Rope Maintenance and Inspection

Guidance on checking hoist rope winding, condition, lubrication, and replacement.

Cable Drum and Slewing Angle Sensor Maintenance

Maintenance for slip ring assemblies on cable drums and slewing angle sensor.

Superstructure Central Lubrication System

Checking filling level of the central lubrication system for the superstructure.

Hook Block Maintenance and Greasing

Procedures for checking and greasing hook blocks and their sheaves.

Superstructure Electrical System Checks

Checks for superstructure lighting, indicators, and battery replacement.

Superstructure Air-conditioning System Checks

Checks for the crane cab air-conditioning system, including hoses.

Miscellaneous Superstructure Maintenance

Miscellaneous tasks for superstructure: windscreen washing system and auxiliary heater.

Longer Out-of-Service Period Procedures

Torque Specifications for Crane Maintenance

Retaining Bolt Torque Specifications

Torque specifications for various metric standard screw threads used in retaining bolts.

Special Torque Values for Crane Components

Lists specific torque values for special applications like suspension struts and wheel nuts.

Spare Parts for Grove GMK3060 Maintenance

General Information on Spare Parts

Introduces spare parts categories: lighting, carrier, and superstructure.

Lighting Spare Parts List

Lists lamps and lighting equipment by installation location for the truck crane.

Spare Parts for the Carrier

Details necessary spare parts for the carrier, organized by system and interval.

Spare Parts for the Superstructure

Lists required spare parts for the superstructure, organized by system and interval.

Appendix

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