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Manitowoc Grove RT530E-2 - User Manual

Manitowoc Grove RT530E-2
168 pages
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OPERATOR MANUAL
Supplement
Crane Warm-up Procedures
An untrained operator subjects himself and others to death or
serious injury. Do not operate this crane unless:
You are trained in the safe operation of this crane. Manitowoc is not
responsible for qualifying personnel.
You read, understand, and follow the safety and operating
recommendations contained in the crane manufacturer’s manuals and
load charts, your employer’s work rules, and applicable government
regulations.
You are sure that all safety signs, guards, and other safety features are
in place and in proper condition.
The Operator Manual and Load Chart are in the holder provided on
crane.
DANGER
!
© 2017 Manitowoc
Published 3-30-2017, Control # 516-04
Reference Only

Table of Contents

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Manitowoc Grove RT530E-2 Specifications

General IconGeneral
BrandManitowoc
ModelGrove RT530E-2
CategoryConstruction Equipment
LanguageEnglish

Summary

Crane Warm-up Procedures

COLD CLIMATE ENGINE OPERATION

Engine specific cold climate operation information.

Engine

Procedures for warming the engine at various temperature ranges.

Transmission

Procedures for operating the transmission in cold temperatures.

Hoist

Recommended warm-up procedure for the hoist function.

Swing Drive and Turntable Bearing

Warm-up procedures for the swing drive and turntable bearing.

Axles

Warm-up procedures for axles in cold temperatures.

Hydraulic Oil System

Operating limits and warm-up procedures for the hydraulic oil system.

Section 1 Introduction

General

General notes on manual references and crane description.

Noise;Vibration Test Results

Information on sound power and vibration levels.

Customer Support

Information on contacting Manitowoc for support.

List of Specifications

General, dimensions, capacities, and specifications of the crane.

Section 2 Safety Information

Safety Messages

Alerts for hazardous operating and maintenance practices.

Accidents

Procedures following accidents or equipment damage.

Operator Information

Operator requirements and manual understanding.

Operator Qualifications

Definition of a qualified person for crane operations.

Operational Aids

Information on accessories that assist crane operation.

Crane Stability;Structural Strength

Ensuring crane stability and structural integrity.

Load Charts

Understanding and using load charts for lifting capacities.

Work Site

Work site inspection for safe operation.

Wind Forces

Principles for operating the crane in windy conditions.

Lifting Operations

Procedures and precautions for safe lifting operations.

Crane Inspection

Daily, periodic, and monthly inspection requirements.

Electrocution Hazard

Hazards and precautions for operating near electrical power lines.

Environmental Protection

Proper disposal of waste and fluids.

Maintenance

General crane maintenance and inspection requirements.

Section 4 Set-up and Installation Procedures

General

Overview of cable installation and boom extension.

Installing Cable On The Hoist

Procedure for installing hoist cable on the drum.

Cable Reeving

Information on multi-part lines and hook block reeving.

Dead-end Rigging;wedge Sockets

Information on wedge socket assemblies for wire rope termination.

Erecting and Stowing The Boom Extension

Procedures for erecting and stowing the boom extension.

Changing Boom Extension From Telescoping Type To Fixed Type

Procedure to convert telescoping to fixed boom extension.

Setting The Telescoping Extension Length

Procedures for extending/retracting telescoping boom sections.

ANTI TWO BLOCK (A2 B) SWITCH

Procedures for locking and unlocking the A2B switch.

Before Operation

Electrical connection checks before crane operation.

Counterweights

Description and installation of fixed counterweights.

Section 5 Lubrication

General

Importance of lubrication for crane lifetime and utilization.

Environmental Protection

Proper disposal of waste and fluids.

Lubrication Intervals

Service intervals for normal and extreme conditions.

Standard Lubricants

Recommended standard lubricants for ambient temperatures to -9°C (15°F).

Arctic Conditions Below -18°C (0°F)

Lubricant recommendations for low temperatures.

Arctic Conditions Down To -40°C (-40°F)

Lubricant and accessory recommendations for extreme cold.

Surface Protection For Cylinder Rods

Protecting exposed cylinder rods from corrosion.

WIRE ROPE LUBRICATION

Importance and frequency of wire rope lubrication.

Lubrication Points

Methods for tracking lubrication requirements.

CraneLUBE

Information on CraneLUBE lubricants.

Cummins Oil Registration List

Information on approved Cummins engine oils.

Safety

Safety precautions for performing lubrication.

Steering and Suspension

Lubrication points for steering and suspension.

Axles

Lubrication points for axles, differentials, and hubs.

Drive Train

Lubrication points for drive train, engine, and cooling system.

Outriggers

Lubrication points for outriggers, jacks, and barrels.

Turntable

Lubrication points for turntable gear box, gear, and bearing.

Boom

Lubrication points for boom sections, sheaves, and cylinders.

Hoist

Lubrication points for hoists and cable followers.

Hydraulic

Lubrication and maintenance for hydraulic tank and filter.

Section 6 Maintenance Checklist

General

Importance of inspections for safety and productivity.

Instructions

Reference to service manual for procedures.

Daily or 10 Hour Check List

List of daily checks for machine readiness.

Weekly or 50 Hour Check List

List of weekly or 50-hour checks for machine maintenance.

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