EasyManua.ls Logo

Manitowoc Grove 5540F

Manitowoc Grove 5540F
134 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
OPERATOR MANUAL
Supplement
Crane Warm-up Procedures
An untrained operator subjects himself and others to death or
serious injury. Do not operate this crane unless:
You are trained in the safe operation of this crane. Manitowoc is not
responsible for qualifying personnel.
You read, understand, and follow the safety and operating
recommendations contained in the crane manufacturer’s manuals and
load charts, your employer’s work rules, and applicable government
regulations.
You are sure that all safety signs, guards, and other safety features are
in place and in proper condition.
The Operator Manual and Load Chart are in the holder provided on
crane.
DANGER
!
© 2017 Manitowoc
Published 3-30-2017, Control # 516-04
Reference Only

Table of Contents

Other manuals for Manitowoc Grove 5540F

Questions and Answers:

Manitowoc Grove 5540F Specifications

General IconGeneral
BrandManitowoc
ModelGrove 5540F
CategoryConstruction Equipment
LanguageEnglish

Summary

Crane Warm-up Procedures

Engine

Warm-up procedures for the engine across all temperature ranges.

Transmission

Operating limits and warm-up procedures for the transmission.

Swing Drive and Turntable Bearing

Procedures for warming up the swing drive and turntable.

Axles

Warm-up procedures for axles in sub-zero temperatures.

Hydraulic Oil System

Operating limits and warm-up procedures for the hydraulic oil system.

Introduction

The Manual

Overview of the operator's manual and its purpose.

Directional Reference

Explanation of directional references used in the manual.

Serial Number Plate

Information on locating and using the crane's serial number.

Reports

Procedure for delivery reports and warranty activation.

Disclaimer

Manitowoc reserves the right to make design improvements without notice.

Customer Support

Information on contacting Manitowoc and dealer support for assistance.

New Owners

Instructions for new owners to register their Grove crane.

Nomenclature

Diagram and list of crane components and their identification.

Safety Information

Safety Messages

Explanation of safety messages, symbols, and signal words.

Accidents

Procedures to follow after an accident or damage.

Operators Information

Operator's responsibilities regarding manuals and safety.

Operators Qualifications

Definition of a qualified person for crane operations.

Operational Aids

Information on operational aids and their function.

Work Area Definition System (WADS)

Explanation and use of the Work Area Definition System.

Crane StabilityStructural Strength

Ensuring crane stability and structural integrity.

Load Charts

Importance and use of Load Charts for determining capacity.

Work Site

Inspection of the work site for safe operation.

Wind Forces

Impact of wind forces on crane operations and load ratings.

Lifting Operations

Procedures for safe lifting operations.

Counterweight

Proper installation and use of counterweights.

Outrigger Lift Off

Understanding outrigger lift-off and stability.

Multiple Crane Lifts

Safety precautions for multi-crane lifts.

Electrocution Hazard

Hazards and precautions related to electrical power lines.

Set-Up and Operation

Procedures for safe crane setup and operation near power lines.

Electrical Contact

Steps to take during electrical contact with the crane.

Personnel Handling

Safety standards and practices for personnel lifting.

Environmental Protection

Guidelines for proper disposal of waste and environmental protection.

Maintenance

General information and requirements for crane maintenance.

Service and Repairs

Procedures and qualifications for service and repairs.

Tires

Inspection and maintenance of tires.

Wire Rope

Inspection, use, and conditions for wire rope.

Sheaves

Inspection and maintenance of sheaves.

Batteries

Checking and maintaining batteries.

Engine

Fueling, safety, and general engine operation.

Transporting the Crane

Procedures and considerations for transporting the crane.

Travel Operation

Guidelines for operating the crane while traveling.

Work Practices

Guidelines for safe work practices and personal considerations.

Job Preparation

Steps for proper job preparation before crane use.

Working

Operator's responsibilities and procedures during work.

Lifting

Safe practices and procedures for lifting loads.

Hand Signals

Standard hand signals for crane operation communication.

Boom Extension

Procedures for erecting, stowing, and using boom extensions.

Parking and Securing

Instructions for parking and securing the crane.

Shut-Down

Steps for properly shutting down the crane.

Cold Weather Operation

Additional precautions for cold weather operation.

Temperature Effects on Hydraulic Cylinders

Impact of temperature on hydraulic cylinder behavior.

Overload Inspection

Inspections required after an overload event.

Boom Inspection

Visual inspection procedures for the crane boom.

Superstructure Inspection

Visual inspection procedures for the crane superstructure.

Carrier Inspection

Visual inspection procedures for the crane carrier.

Operating Controls and Procedures

Controls, Switches, and Gauges

Overview of the crane's controls, switches, and gauges.

Operators Cab

Description of the operator's cab features and controls.

Machine Operation

Procedures for operating the crane's machinery.

Operating the Outrigger Controls

Instructions for operating the outrigger controls.

Operating Practices

Guidelines for safe and effective crane operating practices.

Cab Controls

Description of the main cab controls like pedals and levers.

Boom Controls

Controls for operating the crane's boom functions.

Outrigger Controls

Controls for extending and retracting outriggers.

Panel Switches

Explanation of various panel switches like fuel and lights.

Ignition Switch

Operation of the crane's ignition switch.

Gauges And Indicators

Explanation of various gauges and indicators on the panel.

Engine Low Pressure Warning Light

Meaning and action for the engine low oil pressure warning.

Engine High Temperature Warning Light

Meaning and action for the engine high temperature warning.

Transmission Low Oil Pressure Warning Light

Meaning and action for transmission low oil pressure warning.

Transmission High Temperature Warning Light

Meaning and action for transmission high temperature warning.

Brake System Low Pressure Warning Light

Meaning and action for brake system low pressure warning.

Steering The Crane

Selecting and using different steering modes.

Stopping Travel

Steps for safely stopping the crane's travel.

Standard Outriggers

Procedures for raising and lowering standard outriggers.

Independent Outriggers

Procedures for raising and lowering independent outriggers.

Operating the Boom Controls

How to operate the crane's boom control levers.

Anti-Double Blocking System

How the anti-double blocking system functions.

Boom Swing Operation

Procedures for rotating the crane's mast or boom.

Boom Telescope Operation

Procedures for extending and retracting boom sections.

Boom Lift Operation

Safe procedures for raising and lowering the boom.

Hoist Operation

Safe practices for hoist operation and load handling.

Handling A Load

Procedures for safely handling loads.

Machine Shutdown

Steps for safely shutting down the crane.

Unattended Crane

Considerations for leaving the crane unattended.

Capacity Chart

Using the Capacity Chart

How to locate and interpret the crane's capacity chart.

Determine Operating Status

Determining crane's operating radius and boom angle.

Determining Lift Capacity

Factors determining safe lifting capacity.

Things to Observe When Using the Capacity Chart

Important considerations when using the capacity chart.

Determining Lift Capacity at the Boom Extension

How to determine lift capacity with boom extension.

Pick and Carry Ranges

Understanding the allowed ranges for pick and carry operations.

Attachments

Hoist Block

Procedures for removing and installing the hoist block.

Fourth Boom Section

Information on the optional fourth boom section.

Boom Extension

Procedures for installing and stowing the boom extension.

Down Haul Weight

Instructions for installing and removing the down haul weight.

Installing Cable On The Hoist

Procedure for installing wire rope on the hoist drum.

Wire Rope Wedge Socket

Instructions for using and inspecting wire rope wedge sockets.

4 Part Wire Rope Reeving

Procedure for reeving wire rope with 4 parts of line.

Maintenance

Introduction

General notes on preventive maintenance and safety.

Safety List

Daily inspection checklist for safety equipment.

Preventive Maintenance

Necessity and adjustment of the maintenance schedule.

Maintenance Schedule and Checklist

Overview of the maintenance schedule and checklist.

Lubrication Points

List of lubrication points for booms, main frame, and drive train.

Scheduled Maintenance

Daily inspection procedures for safety and components.

50 Hours of Operation (Weekly)

Weekly maintenance tasks and wire rope inspection.

100 Hours of Operation (Two Weeks)

Inspection of fan belts and checking wheel nut torque.

250 Hours of Operation (Monthly)

Inspection of hydraulic hoses and cleaning battery/cables.

Replace the Crankcase Oil and Filter

Steps for replacing engine oil and filter.

500 Hours of Operation (3 Months)

Inspection of tires and parking brake pads.

Replace Air Cleaner Element

Procedure for replacing the air cleaner element.

2000 Hours of Operation (Yearly)

Procedures for replacing engine coolant.

Replace the Hoist Gearbox and Brake Lubricant

Procedures for replacing hoist gearbox and brake lubricant.

Replace the Hydraulic Oil

Procedure for changing the hydraulic oil.

Replace the Hydraulic Oil Filter

Procedure for replacing the hydraulic oil filter.

Adjustments

All adjustments must be performed by a qualified mechanic.

Note that all adjustments require a qualified mechanic.

Refer to the Service Manual for the proper procedures.

Instruction to consult the Service Manual for procedures.

Specifications

Lubricants And Capacities

List of components and their lubricant/fluid requirements.

Engine Oil Specifications

Specifications for engine oil types and performance.

Fuel Types

Specifications for diesel and gasoline fuel types.

Diesel Engine

Recommendations for diesel engine oil performance and viscosity.

Gasoline Engine

Recommendations for gasoline engine oil and octane ratings.

Diesel Fuel

Requirements for diesel fuel type, Cetane number, and winterization.

Gasoline

Requirements for gasoline octane ratings and additives.

General Specifications

Specifications for engine, tires, electrical system, and boom.

Wire Rope

Wire rope size and length specifications for boom sections.

Dimensions

Diagram illustrating crane dimensions.

Related product manuals