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Manitowoc GROVE GMK 4100 - User Manual

Manitowoc GROVE GMK 4100
286 pages
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Serial number
3 112 441 en
11.01.2008
Lattice extension
operating instructions

Table of Contents

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Manitowoc GROVE GMK 4100 Specifications

General IconGeneral
ModelGMK 4100
TypeAll-Terrain Crane
Engine Power353 kW (473 hp)
Number of Axles4
Operating Weight48, 000 kg
Maximum Travel Speed80 km/h
Maximum Load Capacity100 tons
Maximum Tip Height60 m
EngineMercedes-Benz
Maximum Capacity100 tons

Summary

Information

About these operating instructions

Details the purpose and scope of the operating instructions.

Basic safety instructions

Provides essential safety guidelines for operating the lattice extension.

Intended use

Specifies the correct and approved uses for the lattice extension.

Organisational measures

Outlines organizational requirements for safe crane and lattice extension operation.

Qualifications of personnel

Defines the necessary qualifications and training for personnel operating the crane.

Safety instructions for working with the lattice extension

Specific safety instructions for tasks involving the lattice extension.

Definitions of directional information

Explains directional terms used within the operating instructions.

How are the operating instructions structured?

Describes the organization and structure of the operating instructions manual.

Specifications in US units of measurement

Presents lattice extension lengths in US customary units.

For Operations Planning

Notes

Provides important notes and clarifications related to operations planning.

Swing-away lattice

Details assembly, identification, transport, and slinging points for the swing-away lattice.

Boom extension

Covers assembly, identification, transport, and slinging points for boom extensions.

Auxiliary single-sheave boom top

Describes identification, slinging, and transport dimensions for the auxiliary boom top.

Heavy load lattice extension

Details identification, slinging, and transport dimensions for the heavy load lattice extension.

Swing-away Lattice

Validity

Specifies the applicability of this chapter to different swing-away lattice types.

Short description of the operating elements

Identifies and explains the function of key operating elements in the crane cab and display.

Rigging work checklists

Provides step-by-step checklists for rigging and unrigging the swing-away lattice.

Description of the rigging work

Details the procedures for securing, checking, and establishing connections for rigging.

Operation with swing-away lattice

Covers setting the SLI, derricking, telescoping, and operating procedures with the swing-away lattice.

Boom Extension

Rigging work checklists

Checklists for rigging and unrigging various boom extension configurations.

Description of the rigging work

Details procedures for installing/removing sections, hydraulic/electrical connections, and sheaves.

Operation with boom extension

Covers SLI settings, boom operations, wind speed procedures, and two-hook operation.

Auxiliary Single-Sheave Boom Top

Installation; removal

Instructions for installing and removing the auxiliary single-sheave boom top.

Rigging the auxiliary single-sheave boom top

Details rigging procedures for working and transport positions, hoist ropes, and limit switches.

Operation with the auxiliary single-sheave boom top

Covers SLI settings, boom operations, wind speed procedures, and two-hook operation.

Heavy Load Lattice Extension

Installing; removing

Procedures for installing and removing the heavy load lattice extension.

Rigging the heavy load lattice extension

Details rigging procedures for transport and working positions, including angle setting and securing.

Operation with the heavy load lattice extension

Covers SLI settings, boom operations, wind speed procedures, and main boom operation information.

Turning Loads

Prerequisites

Lists the requirements for two-hook operation and load turning.

Setting the SLI

Explains how to set the SLI for two-hook operation with multiple hoists.

Turning a load

Provides instructions and safety precautions for turning loads using two hooks.

Driving with Rigged Crane

Safety instructions

Crucial safety precautions for driving the truck crane with a rigged configuration.

Route

Specifies requirements for the driving route to ensure stability and safety.

Rigging modes and axle loads

Details rigging modes and their impact on axle loads during driving.

Before driving with the rigged crane

Checklist of actions to perform before driving the truck crane with a rigged configuration.

Driving the rigged truck crane

Instructions for driving the truck crane in a rigged state, including steering and gear selection.

Tables with boom positions and axle loads

Presents axle load data based on boom positions and configurations for various crane models.

Maintenance

Cleaning work

Guidelines for cleaning the lattice extension, including protecting electrical parts.

Maintenance overview GMK 4100, GMK 4100-L

Overview of maintenance plans (M1, M12) for GMK 4100 and GMK 4100-L lattice extensions.

Maintenance overview GMK 5095

Overview of maintenance plans (M1, M12) for GMK 5095 lattice extensions.

Description of the maintenance work

Details specific maintenance tasks, including lubricating pins and joints.

Index

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