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GROVE GMK 4100
Manitowoc GROVE GMK 4100 User Manual
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Serial number
3 112 441 en
11.01.2008
Lattice extension
operating instructions
2
Table of Contents
1 1 Information
45
Table of Contents
45
Information
47
About These Operating Instructions
47
Basic Safety Instructions
47
Intended Use
48
Organisational Measures
48
Qualifications of Personnel
49
Safety Instructions for Working with the Lattice Extension
49
Definitions of Directional Information
50
How Are the Operating Instructions Structured
52
Specifications in US Units of Measurement
52
Conversion Table for US Units of Measurement
53
2 2 for Operations Planning
55
For Operations Planning
57
Notes
57
Swing-Away Lattice
59
Assembly
59
Identification
60
Transport Dimensions and Weights
60
Slinging Points
61
Transport
62
Boom Extension
63
Assembly
63
Identification
64
Transport Dimensions and Weights
64
Slinging Points
65
Transport
65
Auxiliary Single-Sheave Boom Top
66
Heavy Load Lattice Extension
67
3 3 Swing-Away Lattice
69
Validity
71
Swing-Away Lattice
71
Short Description of the Operating Elements
73
In the Crane Cab
73
Operating Elements on the Swing-Away Lattice
75
Operating Elements on the Hand-Held Control
76
Rigging Work Checklists
77
Overview of the Required Rigging Work
77
CHECKLIST: Rigging the 10 / 17 M (33 / 56 Ft) Swing-Away Lattice
85
CHECKLIST: Unrigging the 10 / 17 M (33 / 56 Ft) Swing-Away Lattice
91
Description of the Rigging Work
97
Securing the Swing-Away Lattice with a Rope
97
Checking the Transport Condition
98
Checking the Locking Device on the Hose Drum
103
Positions of the Hydraulic Connections
104
Establishing / Disconnecting the Hydraulic Connection
105
Folding out / in the Run-Up Rail
106
Connections with Folded Swing-Away Lattice
107
Connections on the Left and Right-Hand Side of the Main Boom Head
119
Swinging the Swing-Away Lattice Towards the Main Boom Head
124
Swinging the Swing-Away Lattice During Rigging
125
Establishing / Undoing Connections at the Swing-Away Lattice
129
Electrical Connections at the Swing-Away Lattice
131
Folding Deflection Sheaves out / in
134
Applying / Removing the Hoist Rope
136
Installing / Removing the Lifting Limit Switch
138
Installing / Removing the Anemometer
141
Air Traffic Control Light - Electrical Connection
143
Derricking the Swing-Away Lattice
145
Setting the Angle - with an Auxiliary Crane
149
Setting the Angle - Without Auxiliary Crane
150
Operation with Swing-Away Lattice
157
Setting the SLI
157
Derricking the Main Boom
159
Telescoping with Rigged Swing-Away Lattice
160
4 4 Boom Extension
167
Boom Extension
169
Rigging Work Checklists
169
CHECKLIST: Rigging the 22 / 27 M (72 / 89 Ft) Boom Extension
169
CHECKLIST: Unrigging the 22 / 27 M (72 / 89 Ft) Boom Extension
173
Description of the Rigging Work
177
Installing / Removing Section 3 and Section 4
177
Installing / Removing the Swing-Away Lattice for the Boom Extension
179
Hydraulic Connection at the Boom Extension
180
Electrical Connection on the Boom Extension
183
Fold in / out the Deflection Sheave on Section 3
186
Applying / Removing the Hoist Rope
187
Operation with Boom Extension
189
Setting the SLI
189
Derricking the Main Boom
190
Telescoping with Rigged Boom Extension
190
Notes on the SLI Shutdown
191
Procedure if Permissible Wind Speed Is Exceeded
191
Notes on Two-Hook Operation
191
5 5 Auxiliary Single-Sheave Boom Top
193
Auxiliary Single-Sheave Boom Top
195
Installation / Removal
195
Installing / Removing the Auxiliary Single-Sheave Boom Top
195
Rigging the Auxiliary Single-Sheave Boom Top
197
Rigging in Working Position / Transport Position
197
Applying and Removing the Hoist Rope
198
Lifting Limit Switch and Anemometer
200
Operation with the Auxiliary Single-Sheave Boom Top
203
Setting the SLI
203
Derricking and Telescoping the Main Boom
203
Notes on the SLI Shutdown
204
Procedure if Permissible Wind Speeds Are Exceeded
204
LMB Display with Folded / Rigged Auxiliary Single-Sheaveboom Top
205
Notes on Two-Hook Operation
205
6 6 Heavy Load Lattice Extension
207
Installing / Removing
209
Installing the Heavy Load Lattice Extension
209
Removing the Heavy Load Lattice Extension
210
Heavy Load Lattice Extension
209
Rigging the Heavy Load Lattice Extension
211
Rigging in Transport Position
211
Rigging in Working Position
214
Setting the Angle Position of the Heavy Load Lattice Extension
216
Attaching and Removing the Hoist Rope
218
Lifting Limit Switch and Anemometer
220
Folding in / out Rope Attachment Point
223
Securing the Heavy Load Lattice Extension with Guide Rope
224
Operation with the Heavy Load Lattice Extension
225
Setting the SLI
225
Derricking the Main Boom
225
Telescoping with Rigged Heavy Load Lattice Extension
226
Information about the SLI Shutdown
226
Procedure if Permissible Wind Speed Is Exceeded
227
Information about the Main Boom Operation When the Heavy Load Lattice Extension Is Folded / Rigged
227
Notes on Two-Hook Operation
228
8 8 Driving with Rigged Crane
237
Driving with Rigged Crane
239
Safety Instructions
239
Route
240
Rigging Modes and Axle Loads
240
Before Driving with the Rigged Crane
241
Driving the Rigged Truck Crane
241
Tables with Boom Positions and Axle Loads
243
Swing-Away Lattice GMK 4100
244
Swing-Away Lattice GMK 4100-L
248
Swing-Away Lattice GMK 5095
252
Boom Extension GMK 4100
256
Boom Extension GMK 4100-L
260
Boom Extension GMK 5095
262
Auxiliary Single-Sheave Boom Top or Heavy Load Lattice Extension
264
Cleaning Work
267
Maintenance Overview GMK 4100, GMK 4100-L
268
Maintenance Plan M 1
268
Maintenance Plan M 12
268
Maintenance Overview GMK 5095
269
Maintenance Plan M 1
269
Maintenance Plan M 12
269
Description of the Maintenance Work
271
Lubricate Pin
271
Lubricate Joints
272
5
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Manitowoc GROVE GMK 4100 Specifications
General
Brand
Manitowoc
Model
GROVE GMK 4100
Category
Construction Equipment
Language
English
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