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Maquet Betastar 1131 User Manual

Maquet Betastar 1131
232 pages
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Table of Contents

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Maquet Betastar 1131 Specifications

General IconGeneral
BrandMaquet
ModelBetastar 1131
CategoryMedical Equipment
LanguageEnglish

Summary

Maintenance and Repair Instructions

General Information

General information and scope of the manual.

Electrical Equipment Maintenance

Details on electrical components and their maintenance.

Transformer and Voltage Selector

Information on transformer, voltage selector, and fuse rating.

Transformer Removal

Step-by-step guide for transformer removal.

Hydraulic Equipment Maintenance

Details on hydraulic components and their maintenance.

Hydraulic Pressure Hoses

Procedures for working with hydraulic pressure hoses and fittings.

Table Top Maintenance

Maintenance tasks related to the table top.

Bowden Cable for Longitudinal Shift

Instructions for removing and installing the Bowden cable for longitudinal shift.

Technical Description

General technical overview of the system's operation.

Routine Maintenance Tasks

Comprehensive list of routine maintenance tasks.

Appendix and Tools

Supplementary information and required tools.

Padding and Covers Maintenance

Procedures for maintaining and replacing table top padding and covers.

Table Top Pads (PU)

Details on PU table top pads, attachment, and removal.

Table Top Padding (Lectrolite)

Information on Lectrolite padding, its attachment, and removal.

Castors and Locking Devices

Maintenance and replacement procedures for castors and locking mechanisms.

Replacing Swivel Castors

Steps for replacing swivel castors on trapezoidal base models.

Replacing Fixed Castors

Procedure for replacing fixed castors on trapezoidal base models.

Replacing Castor Bushing

Instructions for replacing castor bushings on trapezoidal base models.

Castor Cleaning and Maintenance

Guidance on cleaning and maintaining castors on T-shaped base models.

Locking Cam Maintenance

Maintenance procedures for locking cams on T-shaped base models.

Replacing Swivel Castors

Steps for replacing swivel castors on T-shaped base models.

Replacing Fixed Castors

Procedure to replace fixed castors on T-shaped base models.

Replacing Locking Cam

Steps for replacing the locking cam on T-shaped base models.

Replacing Pedal and Pedal Shaft

Instructions for replacing the pedal and its shaft on T-shaped base models.

Replacing Tappet, Spring, and Rubber Stopper

Procedure for replacing tappets, springs, and rubber stoppers on T-shaped base models.

Replacing Transverse Movement Pedal Shaft

Replacing the shaft for the transverse movement pedal on T-shaped base models.

Electrical Equipment Maintenance

Details on electrical components and their maintenance.

Transformer with Circuit Board and Voltage Selector

Information on transformer, voltage selector, and fuse rating.

Transformer Removal

Step-by-step guide for removing the transformer from the unit.

Cable Reel Removal

Procedure for removing the cable reel on T-shaped base models.

Battery Charger

Information on the built-in automatic battery charger and its settings.

Battery Charger Replacement

Steps for replacing the battery charger unit.

Battery Replacement

Instructions for safely replacing the unit's batteries.

DC Motor Replacement

Detailed procedure for removing and installing the DC motor.

Valve Wiring and Cable Replacement

Steps for replacing the valve wiring and associated cable.

Hand Control Unit Replacement

Guidance on replacing the hand control unit and its components.

Receiver Board and Microcontroller Replacement

Procedure for replacing the receiver board and microcontroller.

IR Receiver Board Replacement

Steps for replacing the IR receiver board.

Flange Socket and Cover Replacement

Instructions for replacing the flange socket and cover.

Setting '0' Position Potentiometers for Tilt/Trendelenburg

Adjusting potentiometers for accurate tilt and Trendelenburg '0' position.

Setting '0' Position Potentiometers for Backrest

Adjusting potentiometers for accurate backrest '0' position.

Hydraulic Equipment Maintenance

Details on hydraulic components and their maintenance.

Hydraulic Pressure Hoses

Procedures for working with hydraulic pressure hoses and fittings.

Elevation Cylinder and Guide Replacement

Steps for replacing the elevation cylinder and guide assembly.

Gimbal Joint, Cylinders, and Hydraulic Power Unit

Visual inspection and access to gimbal joint, cylinders, and hydraulic unit.

Guide Housing Replacement

Procedure for replacing the guide housing.

Trendelenburg Cylinder Replacement

Steps for replacing the Trendelenburg cylinder.

Hydraulic Power Unit Replacement

Procedure for replacing the entire hydraulic power unit assembly.

Tilt Cylinder Replacement

Instructions for replacing the tilt cylinder.

Back Cylinder Replacement

Steps for replacing the back cylinder.

Leg Plate Cylinders Replacement

Procedure for replacing leg plate cylinders.

Valve Assembly Replacement

Steps for replacing the valve assembly.

Pressure Filter Note

Note regarding the in-field replacement of the pressure filter.

Hydraulic Pump Replacement

Procedure for replacing the hydraulic pump.

Pressure Limiter Valve Adjustment

Instructions for removing and adjusting the pressure limiter valve.

Intake Filter Replacement

Steps for replacing the intake filter.

Oil Level Check

Procedure for checking and topping up the hydraulic oil level.

Oil Change Information

Information on oil changes, noting the hydraulic oil's resistance to aging.

Orifice Plates in Control Valve Unit 1

Procedure for replacing orifice plates in control valve unit 1.

Table Top Components

Maintenance and adjustment of table top components.

Bowden Cable for Longitudinal Shift

Instructions for removing and installing the Bowden cable for longitudinal shift.

Grip and Spring Replacement

Procedure for removing and installing the grip and spring.

Gas-Loaded Spring in Left-Hand Rail

Steps for replacing the gas spring in the left-hand rail.

Gas-Loaded Spring in Right-Hand Rail

Detailed procedure for replacing the gas spring in the right-hand rail.

Gas Spring Actuation Adjustment

Adjusting the gas spring actuation mechanism for the right-hand handle.

Joint Clamp Adjustment

Disassembly, replacement, and adjustment of the joint clamp.

Eccentric Lever Setting for Leg Plates

Adjusting the eccentric lever mechanisms for leg plates.

Eccentric Lever Adjustment for Head Rest

Adjusting eccentric levers for head rest clamping mechanisms.

Technical Description

General technical overview of the system's operation.

Function Sequence (Electrical/Hydraulic)

Explanation of how electrical and hydraulic functions interact.

Routine Maintenance Tasks

Comprehensive list of routine maintenance tasks.

Appendix and Tools

List of tools and auxiliary items needed for maintenance and repair.

Repair Kits and Tools

Details on repair kits for hand controls and required tools.

Repair Kit for Serial Hand Control

Specific repair kit for serial hand controls.

Repair Kit for Parallel Hand Control (1120 System)

Repair kit for parallel hand controls on specific models.

Repair Kit for Parallel Hand Control (Orthostar/Endostar)

Repair kit for parallel hand controls on other models.

Tools Required for Repair

List of tools necessary for performing repairs.

Hand Control Unit Dismounting

Step-by-step instructions for dismounting the hand control unit.

Mounting Insert Nuts

Procedure for mounting the insert nuts.

Spiral Cable Mounting

Instructions for mounting the spiral cable.

Appendix for Repair Kits

Supplementary information for repair kits.

Test Instruction and Troubleshooting

General Information

Introduction to the troubleshooting guide for hydraulic OR tables.

Electrical and Electronic System Measurements

Procedures for testing electrical and electronic components.

Transformer Primary Leads Measurement

Procedure for measuring primary transformer voltage and settings.

Transformer Secondary Leads Measurement

Procedure for measuring secondary transformer voltage.

Battery Charger Testing

Checking charging voltage and battery status of the charger.

Battery Testing

Testing battery condition using an automotive light bulb.

Motor Test

Testing motor current consumption under load and no-load conditions.

Protective Motor Switch Testing

Testing the protective motor switch (PTC) resistance.

Potentiometer Testing

Testing potentiometers for '0' position function.

Hand Controls and IR Transmitter Testing

Simulating control unit functions and testing IR components.

Hydraulic System Measurements

Procedures for testing hydraulic system components and pressures.

Working Pressure Measurement

Measuring and adjusting the system's working hydraulic pressure.

Oil Level Check Procedure

Procedure for checking the hydraulic oil level.

Hydraulic Cylinder Testing

Testing hydraulic cylinders and their pressure performance.

Check Valve Leakage Test

Testing check valves for internal leakage.

Control Valve Leakage Test (SV1 to SV6)

Testing control valves for leakage.

Troubleshooting Guide

Guide to diagnosing and resolving common faults.

Motor Starts Without Control Unit Button Press

Troubleshooting steps when the motor runs unexpectedly.

Motor Runs But No Functions Execute

Diagnosing issues when motor runs but functions fail.

Red Light on Control Unit After Charging

Troubleshooting the red light indicator on the control unit after charging.

IR Remote Control Operation Failure

Steps for troubleshooting IR remote control operation issues.

Height Function Issues

Diagnosing slow or non-functional height movement.

Loose Pistons in Trendelenburg/Tilt Cylinders

Troubleshooting loose pistons in Trendelenburg or tilt cylinders.

Complete O.R. Table Function Failure

Steps to diagnose complete failure of O.R. table functions.

Acoustic Alarm Signals Interpretation

Interpreting and troubleshooting acoustic alarm signals.

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