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Maquet SERVO-s Service Manual

Maquet SERVO-s
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Table of Contents

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Maquet SERVO-s Specifications

General IconGeneral
Device TypeMechanical Ventilator
ModelSERVO-s
Patient RangeAdult, Pediatric
DisplayColor Touchscreen
Power Supply100-240 V AC, 50/60 Hz
FiO2 Range21-100%
ManufacturerMaquet (now Getinge)
Ventilation ModesVolume Control, Pressure Control, Pressure Support, SIMV, CPAP
Monitoring ParametersPressure, Volume, Flow, Oxygen Concentration (FiO2), Respiratory Rate, Minute Volume, I:E Ratio
Respiratory Rate1 to 150 breaths per minute
PEEP/CPAP0 to 35 cmH2O
Trigger SensitivityFlow or Pressure Trigger
AlarmsHigh/Low Pressure, High/Low Volume, Apnea, High/Low FiO2
ConnectivityEthernet
Battery BackupYes (Internal Battery)

Summary

Important Information and Guidelines

General Important Information

General notes on the SERVO-s Ventilator System documentation and usage guidelines.

Symbols and Hazard Notices

Explanation of symbols used in the manual and critical hazard warnings for safe operation.

Installation and Service Guidelines

Procedures and responsibilities for installing, servicing, and maintaining the SERVO-s.

Service Personnel and Responsibilities

Guidelines for authorized personnel and MAQUET's responsibility for service and parts.

Environmental Declaration and Materials

Information on the environmental impact and construction materials used in the SERVO-s.

Consumption and Operational Data

Details on articles of consumption, noise level, packing materials, and power consumption.

Introduction to SERVO-s Ventilator System

System Overview and Main Units Introduction

Introduction to the SERVO-s system, its main units, and software structure.

SERVO-s Optional Equipment List

List of optional equipment that can be added to the SERVO-s Ventilator System.

User Interface Components and Controls

Detailed description of the User Interface, its controls, display, and operational features.

PC 1777 Panel Details and Versions

Description of the PC 1777 Panel, its hardware versions, and associated features.

Patient Unit Components and Connections

Identification of accessible parts, connectors, and modules on the Patient Unit.

Patient Unit Internal Component Access

Details on accessible internal components of the Patient Unit after cover removal.

Expiratory Cassette Functionality and Parts

Description of the expiratory cassette, its parts like flowmeter, and operational details.

SERVO-s Software Subsystems Explained

Detailed explanation of the Breathing, Monitoring, Panel, and System ID software subsystems.

Description of Functions

System Function Overview and Memory Types

Introduction to system functions, memory types, and an overview of the chapter's content.

User Interface and Panel Components Description

Detailed description of User Interface controls, PC 1777 Panel, loudspeaker, and touch screen features.

Display, Backlight, and Inspiratory System Parts

Explanation of TFT Display, backlight, touch screen, and key components of the inspiratory system.

Inspiratory System Gas Flow and Control Elements

Description of gas inlet, filters, transducers, nozzle units, solenoids, and inspiratory piping.

O2 Cell, Safety Valve, and Pneumatic Back-plane Functionality

Details on the O2 cell, safety valve operation, inspiratory outlet, and PC 1861 pneumatic back-plane.

Expiratory Section, Cassette, and Flow Measurement Principles

Description of the expiratory section, cassette, heating foil, ultrasonic flowmeter, and expiratory inlet.

Expiratory Valve, Connectors, and Pressure Transducers

Details on expiratory valve, PC 1786/1785, PC 1860, and pressure transducers.

Expiratory Channel, Control, and Monitoring Boards Functionality

Description of PC 1784 Expiratory channel, PC 1771 Control, and PC 1772 Monitoring boards.

Power Supply, Mains Inlet, and Converter Details

Explanation of power supply components, mains inlet, AC/DC converter, and PC 1862 connectors.

Power Control, Batteries, Fan, and Control Cable Functionality

Description of PC 1863 Power control, battery modules, internal fan, and the control cable.

Disassembling and Assembling Procedures

General Preparations and Assembly Guidelines

General procedures, preparations, handling of PC boards, and assembly guidelines for the SERVO-s.

Torque Specifications and Adhesives Use

Details on tightening torques and threadlocking adhesives required during assembly.

User Interface Disassembly and Component Access

Step-by-step instructions for separating the User Interface front panel and accessing internal parts.

PC 1777 Panel Removal and Replacement Notes

Instructions for removing the PC 1777 Panel and notes on system SW re-installation.

PC 1777 Replacement Kit and Procedure

Procedure for replacing PC 1777 Type 1 with a kit, including disassembly and assembly steps.

Backlight Inverter Removal Steps

Steps for disconnecting cables and removing the PC board Backlight Inverter for Type 1 and Type 2.

TFT Display Removal and DIP Switch Configuration

Instructions for removing the TFT Display and configuring DIP switches on PC 1777 Type 2.

Backlight Lamps Access and Replacement Procedure

Steps to access and replace backlight lamps for TFT Display Type 1 and Type 2.

Touch Screen Removal and Label Application Guidance

Instructions for removing the touch screen assembly and applying label strips to the front panel.

Patient Unit Covers Removal and Access

Procedure for releasing screws and removing the main and side covers of the Patient Unit.

User Interface and Gas Module Removal Steps

Steps for disconnecting the control cable and removing the User Interface and gas modules.

Battery Modules, PC Boards, and AC/DC Converter Removal

Instructions for removing battery modules, PC 1771/1772 boards, and the AC/DC converter.

Power Control and Main Back-plane Removal

Steps for removing PC 1863 Power control, PC 1862 connectors, and PC 1860 Main back-plane.

Fan, Channel, and Safety Valve Membrane Removal

Procedures for removing the internal fan, inspiratory channel, and safety valve membrane.

PC 1861 Pneumatic Back-plane and PC 1784 Expiratory Channel Removal

Instructions for removing the PC 1861 Pneumatic back-plane and PC 1784 Expiratory channel.

PC 1785 Connector and Expiratory Valve Coil Removal

Steps for removing the PC 1785 Expiratory channel connector and the expiratory valve coil.

Expiratory Cassette Membrane Replacement Procedure

Detailed procedure for removing and mounting the expiratory cassette valve membrane.

Control Cable Connection and Management

Guidance on carefully connecting control cable connectors and managing the cable.

Service Procedures

Battery Module Service and Replacement

Procedures for servicing and replacing battery modules, including status checks.

Detailed Battery Module Status Information

Explanation of battery status indicators, usable backup time, and charge levels.

Lithium Battery Replacement on PC Boards

Steps for replacing lithium batteries on PC 1771 and PC 1772, including ESD precautions.

Menu, Biomed, and Service Functions Guide

Guide to using the Menu and Biomed functions for service, event logs, and reporting.

System Configuration and Calibration Options

Details on editing configuration, setting date/clock, changing access codes, and O2 cell adaptation.

Software Installation and Field Service System

Information on SW updates, upgrades, installation procedures, and using the Field Service System.

Troubleshooting Guide

General Troubleshooting Approach and Error Codes

General troubleshooting guidance and an introduction to technical error codes.

Initial Troubleshooting Steps and System Information

Steps to eliminate operational errors and information on system SW version for troubleshooting.

Pre-use Check and Recommended Actions

Performing the pre-use check and recommended actions if tests fail, including FSS usage.

Internal, Barometer, and Gas Supply Pressure Tests

Detailed procedures and failure recommendations for internal, barometer, and gas supply pressure tests.

Internal Leakage Test Procedure

Checks for internal leakage, test tube connection, and expiratory cassette seating.

Internal Leakage Test Failures and Volume Checks

Recommended actions for internal leakage test failures and system volume errors.

Pressure Transducer and Expiratory Valve Coil Tests

Calibration and checks for pressure transducers and expiratory valve coil, with failure recommendations.

Safety Valve and O2 Cell/Sensor Tests

Procedures for checking safety valve opening pressure and O2 cell calibration.

Flow Transducer and Battery Switch Tests

Tests for flow transducer calibration and battery switch functionality.

Circuit Leakage, Alarm, and External System Tests

Tests for patient circuit leakage, alarm states, and external alarm system functionality.

Technical Error Codes: Monitoring Failures

Recommended actions for technical error codes related to monitoring and power supply failures.

Technical Error Codes: Valve, Node, and Flowmeter Errors

Recommended actions for errors related to valves, node communication, and flowmeter issues.

Technical Error Codes: Panel, Battery, and Communication Timeouts

Recommended actions for panel, battery, and communication timeout error codes.

Technical Error Codes: Barometer, Clock, and Shutdown Errors

Recommended actions for barometer, clock, checksum, power, and shutdown error codes.

Technical Error Codes: Breathing, Panel Device, and Button Errors

Recommended actions for breathing, panel device, backlight, and button stuck error codes.

Technical Error Codes: Communication, Flow Meter, and Cassette Errors

Recommended actions for communication errors, expiratory flow meter, and cassette faults.

Preventive Maintenance Procedures

General Preventive Maintenance Overview

General information, preparations, and equipment required for preventive maintenance.

Maintenance Kit and Performing Maintenance

Details on the 5,000-hour maintenance kit and procedures for performing preventive maintenance.

Gas Module Filter and Nozzle Unit Replacement

Procedure for replacing filters and nozzle units in the gas modules.

Inspiratory Transducer Filter and O2 Cell Bacteria Filter Replacement

Steps for replacing the inspiratory pressure transducer filter and O2 cell bacteria filter.

Fan Filter, Internal Fan, and Expiratory Cassette Maintenance

Maintenance procedures for internal fan filter, internal fan, and expiratory cassette.

User Interface, Sensor, Battery, and Safety Checks

Checks for User Interface, barometric pressure, gas supply, batteries, safety inspection, and completing maintenance.

Index

Alphabetic Index of Topics

Alphabetical listing of all topics covered in the manual with corresponding page numbers.

Diagrams

Overview of Diagrams

Introduction to the diagrams section, including standard connectors and functional main blocks.

Standard and Optional Connectors Explained

Detailed pin assignments and descriptions for control, supply input, and alarm output connectors.

Functional Main Blocks Diagram Analysis

Visual representation of the SERVO-s system architecture, components, and signal flow.

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