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Mar Cor Purification 23G-SERIES User Manual

Mar Cor Purification 23G-SERIES
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Mar Cor Purification
23G-SERIES REVERSE OSMOSIS SYSTEM
Operation and Maintenance Manual
OS1157051 Rev. G 13July07
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Mar Cor Purification 23G-SERIES Specifications

General IconGeneral
Product Series23G-SERIES
CategoryWater Filtration Systems
ManufacturerMar Cor Purification
MaterialPolypropylene
Filter Cartridge Diameter2.5 inches
Filter Cartridge Length10 inches
ApplicationsGeneral Water Filtration

Summary

System Overview and Specifications

1.1 General Description

Basic overview of the 23G reverse osmosis machine and the RO process.

1.3 Safety Summary

Summarizes key safety statements and definitions for safe operation.

1.4 Flow Description

Describes the flow of water through the reverse osmosis system.

1.7 Machine Features

Details the standard features of the 23G Series machines for safety and reliability.

1.7.1 RO Feedwater Specifications

Details required specifications for feedwater input to the machine.

1.8 Primary Operating Pressure

Specifies the primary operating pressure ranges for different configurations.

Installation and Setup

2.1 Machine Location

Guidance on selecting an appropriate location for installing the machine.

2.2 Plumbing

Instructions for connecting the feedwater inlet, concentrate, and permeate outlets.

2.3 Electrical

Details on electrical connections, power supply, and safety precautions.

3.2 Initial Start-Up

Step-by-step guide for the initial start-up procedure after installation.

ECM-100 Controller Operation

4.1 ECM-100 General Description of Operation

Overview of the ECM-100 controller for machine operation.

4.2 ECM-100 Displays and Controls

Explains the ECM-100's displays, status lights, and keypad controls.

4.3 ECM-100 Operation

Procedures for operating the ECM-100, including parameter adjustment.

Machine Operation and Maintenance

5.1 Daily Requirements

Daily tasks and checks for operating and maintaining the machine.

5.3 Quarterly Requirements

Tasks to be performed every 30-60 days for machine maintenance.

5.7 Step-Wise Cleaning

Detailed procedure for cleaning the machine's membranes to maintain performance.

5.10 Pre-Filter Replacement Procedure

Steps for replacing the pre-filter cartridges to maintain performance.

5.13 Membrane Element Replacement

Procedures for removing and installing membrane elements.

Troubleshooting

7.1 Emergency Alarm Bypass

Procedures for bypassing alarms in emergency situations to maintain operation.

7.2 General ECM-100 Reference/Troubleshooting Guidelines

General guidelines for troubleshooting ECM-100 issues and common problems.

Calibration Procedures

8.2 pH Calibration Procedure - Software Version V2

Detailed steps for pH calibration using V2 software for accurate readings.

8.5 Conductivity Calibration Procedure

Procedures for calibrating feed and permeate conductivity sensors.

8.6 Pressure Transducer Calibration Procedure

Steps for calibrating pressure transducers.

8.7 Flow Calibration Procedure

Steps for measuring and calibrating permeate and concentrate flow rates.

Spare Parts and Service Assistance

10.0 Service Assistance

Steps to take when service assistance is required.

11.0 Spare Parts Lists

Comprehensive list of part numbers for various machine components.

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