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Mase MARINER 1800 - User Manual

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masemase
masemase
mase
GENERATORS
MARINER
1800
2100
2400
2700
2500T
3000T
3400T
Rev.0 A.A. 27/04/2012
cod.43084
Tipo modello / Model type
N° matricola / Serial number
Codice / Code
MANUALE USO, MANUTENZIONE E INSTALLAZIONE I
USE, MAINTENANCE AND INSTALLATION MANUAL
GB

Table of Contents

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Summary

PRELIMINARY PRESCRIPTIONS

FIELD OF EMPLOYMENT

Defines the intended purpose and scope of the generator's operation.

1 GENERAL INFORMATIONS

1.1 CONFORM USE

Details the approved applications and usage parameters for the generator.

1.2 RESIDUAL RISKS

Lists potential inherent dangers and remaining risks associated with generator operation.

SAFETY INSTRUCTIONS

General safety guidelines and precautions for operating the generator safely.

1.3 SAFETY SIMBOLS

Explains the meaning of danger, warning, and caution symbols used in the manual.

1.4 SYMBOLS ON THE GENERATOR GROUP

Identifies and explains symbols physically present on the generator unit.

1.5 SAFETY LABEL INFORMATIONS

Details the meaning and importance of safety labels affixed to the generator.

1.6 REFERENCE DOCUMENTS

Lists supporting documents and manuals related to the generator.

1.7 REFERENCE REGULATIONS AND LEGISLATIVE PROVISIONS

Cites relevant EC directives and standards applicable to the generator.

1.8 MARKING

Describes the identification plate and its conformity with ISO standards.

1.9 IDENTIFICATION OF THE GENERATOR UNIT

Explains how to identify the generator unit using its various codes and numbers.

2 GENERAL CHARACTERISTICS

2.1 COMPOSITION OF GENERATOR UNIT

Lists the essential components that make up the generator unit.

2.2 COMMAND AND CONTROL PANEL (STANDARD VERSION)

Describes the functions and components of the generator's instrument and control panel.

2.3 TECHNICAL CHARACTERISTICS TABLE

Provides a detailed table of technical specifications for various Mariner models.

3 INSTALLATION

3.1 GENERATOR HOUSING CHARACTERISTICS

Specifies requirements for the installation location and environment for the generator.

3.2 LIFTING

Provides instructions and precautions for safely lifting and moving the generator.

3.3 ANCHORING THE GENERATOR

Details the procedure for securely anchoring the generator to a base or plinth.

3.4 VENTILATION

Explains the ventilation requirements for the generator's cooling system.

3.5 COOLING WATER CIRCUIT

Describes the engine's cooling system, including the water circuit and heat exchange.

3.5.1 SEAWATER FEED SYSTEM

Details the setup for the seawater intake system for cooling the generator.

3.5.2 COMPONENTS

Lists and describes the key components of the seawater cooling system.

3.5.3 TYPICAL INSTALLATIONS WITH WATER; EXHAUST GAS MIXER

Illustrates common installation configurations for water/exhaust gas mixing.

3.5.4 EXHAUST SYSTEM

Details the generator's exhaust system, including noise reduction and safety considerations.

3.6 FUEL CIRCUIT

Explains the diesel fuel system, including connections, pipes, and filters.

3.6.1 FUEL FILTER

Describes the location and replacement of the fuel filter.

3.6.2 WATER;FUEL SETTLER

Explains the function and installation of the water/fuel separator.

3.6.3 ELECTRIC PUMP

Details the electric fuel pump and its cooling/lubrication.

3.7 ELECTRICAL CONNECTIONS

Covers how to connect the generator's electrical system, including battery and control panel.

3.7.1 BATTERY CONNECTION

Provides instructions for connecting the 12V starter battery to the generator.

3.7.2 REMOTE CONTROL PANEL CONNECTION

Explains how to connect an optional remote control panel to the generator.

3.7.3 A.C. CONNECTION

Details the procedures for connecting the generator's AC output.

3.7.4 GENERATOR - NETWORK SWITCHING

Explains how to switch between generator power and external network power.

3.7.5 EMERGENCY STOP

Describes how to use the emergency stop function to halt the generator immediately.

4 USING THE GENERATOR

4.1 PRELIMINARY CHECKS

Lists essential checks to perform before starting the generator for operation.

4.2 FUELLING

Provides instructions and safety precautions for refueling the generator.

4.3 STARTING THE GENERATOR

Details the step-by-step procedure for starting the generator, including preheating.

4.4 STOPPING THE GENERATING SET

Explains the correct procedure for shutting down the generator set.

4.5 EMERGENCY STOP

Describes how to activate the emergency stop function for immediate shutdown.

5 PROTECTIONS AND WARNING SIGNALS

5.1 ENGINE PROTECTION MODULE

Explains the engine protection systems and the meaning of warning lights on the control panel.

5.2 PROTECTION AGAINST SHORT-CIRCUITS AND OVERLOAD

Describes how the generator is protected against electrical overloads and short circuits.

5.3 PROTECTION AGAINST SHORT-CIRCUITS OF LOW-VOLTAGE ELECTRICAL SYSTEM

Details the protection mechanisms for the low-voltage electrical system.

5.4 FUSES

Identifies the fuse located on the engine protection module.

6 MAINTENANCE

6.1 PREAMBLE

General recommendations for following maintenance instructions provided by the engine manufacturer.

6.2 ROUTINE ENGINE MAINTENANCE

Outlines periodic maintenance operations for the engine based on operating hours.

6.3 ENGINE OIL CHECK

Explains how to check the engine oil level and the importance of proper generator positioning.

6.4 ENGINE OIL CHANGE

Details the procedure for topping up and changing the engine oil, including disposal precautions.

6.5 OIL FILTER

Provides instructions for replacing the engine oil filter cartridge.

6.7 REPLACING FUEL FILTER

Details the steps for replacing the fuel filter element.

6.8 DRAINING OF THE OIL;WATER SEPARATOR

Explains how to drain collected water from the oil/water separator.

6.9 CLEANING OIL;WATER SEPARATOR

Describes the process for cleaning the oil/water separator element and cup.

6.10 BLEEDING THE FUEL SYSTEM

Explains how to bleed air from the fuel system for optimal engine performance.

6.11 AIR FILTER

Details the cleaning procedure for the dry air filter.

6.12 DRAINING THE COOLING SYSTEM

Outlines the steps to drain the seawater circuit for maintenance.

6.13 REPLACING THE ZINC ANODE

Instructions for checking and replacing the zinc anode to protect heat exchangers.

6.14 SEAWATER PUMP MAINTENANCE

Details the annual inspection and maintenance of the seawater pump impeller.

6.15 CHECKING; REPLACING THE V-BELT

Explains how to check and adjust the tension of the V-belt for the seawater pump.

6.16 CHECKING; REPLACING THE ALTERNATOR V-BELT

Details how to check and adjust the V-belt for the alternator and coolant pump.

6.17 ALTERNATOR MAINTENANCE

Outlines the minimal maintenance required for the synchronous, self-excited alternator.

6.18 BATTERY MAINTENANCE

Provides instructions for battery installation, electrolyte checks, and storage.

6.19 LIST OF RECOMMENDED SPARE PARTS

Lists recommended spare parts available for order from Mase Service Network.

6.20 PERIODS OF INACTIVITY

Outlines operations to perform if the generator is not used for an extended period.

6.21 PERIOD CHECKS AND MAINTENANCE

Provides a schedule for regular checks and maintenance tasks at specified intervals.

6.22 ANOMALIES, CAUSES AND REMEDIES

HOW TO ORDER THE SPARE PARTS

Explains how to purchase original spare parts from the Mase authorized assistance network.

10 SCHEMI ELETTRICI

10.1 SCHEMA ELETTRICO VERSIONE MONOFASE

Provides the electrical wiring diagram for the single-phase version of the generator.

SCHEMA ELETTRICO VERSIONE TRIFASE

Provides the electrical wiring diagram for the three-phase version of the generator.

7 TRANSPORT. STORAGE. LIFTING. HANDLING AND PACKAGING

7.1 TRANSPORT AND STORAGE

Covers procedures and precautions for transporting and storing the generator unit.

7.2 LIFTING AND HANDLING OF THE PACKED GENERATOR UNIT

Provides guidelines for safely lifting and handling the generator when packed.

8 GUARANTEE AND RESPONSIBILITY

8.1 GUARANTEE

Details the terms and conditions of the generator's warranty coverage.

8.2 LIMITS OF RESPONSIBILITY

Outlines MASE GENERATORS S.p.A.'s responsibilities and conditions for generator safety.

9 DISPOSAL

9.1 DISPOSAL OF THE WASTE MATERIALS DERIVING FROM MAINTENANCE AND SCRAPPING

Provides guidance on the environmentally responsible disposal of generator components and waste materials.

10 WIRING DIAGRAM

10.1 SINGLE-PHASE VERSION WIRING DIAGRAM

Presents the electrical wiring schematic for the single-phase version of the generator.

THREE-PHASE VERSION WIRING DIAGRAM

Provides the electrical wiring diagram for the three-phase version of the generator.

Mase MARINER 1800 Specifications

General IconGeneral
BrandMase
ModelMARINER 1800
CategoryPortable Generator
LanguageEnglish

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