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Mase IS 7.1 - User Manual

Mase IS 7.1
90 pages
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masemase
masemase
mase
GENERATORS
IS 7.1
Tipo modello
N° matricola
Codice
Rev.4 F.M. 19/06/2013
cod.42778
MANUALE USO, MANUTENZIONE E INSTALLAZIONE
I
USE, MAINTENANCE AND INSTALLATION MANUAL
GB

Table of Contents

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Summary

10 SCHEMI ELETTRICI

10.1 SCHEMA ELETTRICO

Electrical wiring diagram of the generator unit.

DEFINITIONS USED

PRELIMINARY PRESCRIPTIONS

FIELD OF EMPLOYMENT

Defines the intended use of the generator for autonomous electric energy production.

1 GENERAL INFORMATIONS

1.1 CONFORM USE

Specifies the intended application and operating limits of the generator.

1.2 RESIDUAL RISKS

Outlines potential hazards and residual risks associated with the generator's use.

1.6 REFERENCE DOCUMENTS

Lists documents provided with the generator, including manuals and certificates.

1.7 REFERENCE REGULATIONS AND LEGISLATIVE PROVISIONS

Details applicable EC directives and relevant standards for generator compliance.

1.8 MARKING

Explains the generator identification plate and its data.

1.9 IDENTIFICATION OF THE GENERATOR UNIT

Details the components and data for identifying the specific generator unit.

SAFETY INSTRUCTIONS

1.3 SAFETY SYMBOLS

Explains hazard symbols (Danger, Warning, Caution) and other manual symbols.

1.4 SYMBOLS ON THE GENERATOR GROUP

Illustrates and explains safety labels and warnings affixed to the generator.

1.5 SAFETY LABEL INFORMATIONS

Provides information on the meaning and replacement of safety labels.

2 GENERAL CHARACTERISTICS

2.1 COMPOSITION OF GENERATOR UNIT

Lists the main components that make up the generator unit.

2.2 Command and control panel (STANDARD VERSION)

Describes the functions and components of the generator's standard control panel.

2.3 TECHNICAL CHARACTERISTICS TABLE

Presents a detailed table of the generator's technical specifications and features.

3 INSTALLATION

3.1 GENERATOR HOUSING CHARACTERISTICS

Specifies requirements for the generator's installation location regarding ventilation and separation.

3.2 LIFTING

Provides safety precautions and methods for lifting the generator unit.

3.3 ANCHORING THE GENERATOR

Details the procedure for securely anchoring the generator set to a plinth.

3.4 VENTILATION

Explains the generator's internal cooling system and air intake requirements.

3.5 COOLING WATER CIRCUIT

Describes the engine's cooling system using an open-circuit seawater circulation.

3.5.2 COMPONENTS

Details the components related to the cooling water circuit, including intake and valves.

3.5.3 TYPICAL INSTALLATIONS

Illustrates typical installation configurations for the cooling water system.

3.5.5 EXHAUST SYSTEM

Details the generator's exhaust system, including components and safety warnings.

3.6 FUEL CIRCUIT

Describes the fuel system, including inlet, outlet, filters, and pump.

3.7 ELECTRICAL CONNECTIONS

Explains how to connect the battery and the control panel to the generator.

3.7.3 A.C. CONNECTION

Details the procedure for making the AC power connection to the generator.

3.7.4 GENERATOR - NETWORK SWITCHING

Describes how to switch between generator power and external power supply.

3.7.5 EMERGENCY STOP

Explains how to use the emergency stop function to shut down the generator.

4 USING THE GENERATOR

4.1 PRELIMINARY CHECKS

Lists essential checks to perform before starting the generator.

4.2 FUELLING

Provides instructions and safety precautions for fueling the generator.

4.3 STARTING THE GENERATOR

Guides the user through the process of starting the generator safely.

4.4 STOPPING THE GENERATOR

Explains the correct procedure for stopping the generator.

4.5 EMERGENCY STOP

Details the emergency stop procedure for immediate shutdown of the generator.

5 SAFETY SWITCHES AND WARNING SIGNALS

5.1 PROTECTION AGAINST SHORT-CIRCUITS AND OVERLOAD

Explains the generator's protection against overloads and short-circuits.

5.2 PROTECTION AGAINST SHORT-CIRCUITS OF LOW-VOLTAGE ELECTRICAL SYSTEM.

Describes protection measures for the low-voltage electrical system against short-circuits.

5.3 CONTROL PANEL - ALARM CODES

Lists and explains alarm codes displayed on the control panel for generator faults.

6 MAINTENANCE

6.1 PREAMBLE

Introduces the importance of following engine manufacturer's manual for maintenance.

6.2 ROUTINE ENGINE MAINTENANCE

Outlines periodic engine maintenance operations based on operating hours.

6.3 ENGINE OIL CHECK

Details the procedure for checking the engine oil level using the dipstick.

6.4 ENGINE OIL CHANGE

Provides instructions for changing the engine oil and disposal of used oil.

6.5 OIL FILTER

Explains how to replace the engine oil filter cartridge.

6.6 REPLACING; CLEANING THE FUEL PUMP FILTER

Describes how to replace or clean the fuel pump filter.

6.7 REPLACING THE LINE FUEL FILTER

Details the procedure for replacing the in-line fuel filter.

6.8 DRAINING OF THE OIL;WATER SEPARATOR

Explains how to drain collected water from the oil/water separator.

6.9 CLEANING OIL;WATER SEPARATOR

Provides instructions for periodically cleaning the oil/water separator element.

6.10 BLEEDING THE FUEL SYSTEM

Guides on how to bleed air from the fuel system for proper engine operation.

6.11 AIR FILTER

Explains the air filter type and maintenance for preventing foreign bodies.

6.12 DRAINING THE COOLING SYSTEM

Details how to drain the seawater circuit for maintenance on exchangers.

6.13 REPLACING THE ZINC ANODE

Describes checking and replacing zinc anodes in heat exchangers for corrosion protection.

6.14 SEAWATER PUMP MAINTENANCE

Details the annual maintenance procedure for the seawater pump impeller.

6.16 CHECKING; REPLACING THE ALTERNATOR V-BELT

Explains how to check and adjust the tension of the alternator V-belt.

6.17 ALTERNATOR MAINTENANCE

Briefly describes maintenance for the synchronous, self-excited alternator.

6.18 BATTERY MAINTENANCE

Provides guidance on battery maintenance, including electrolyte level and recharging.

6.18 PERIOD CHECKS AND MAINTENANCE

Presents a schedule for periodic checks and maintenance based on operating hours.

6.19 LIST OF RECOMMENDED SPARE PARTS

Lists essential spare parts for the generator and how to order them.

6.19 ANOMALIES, CAUSES AND REMEDIES

Lists common generator anomalies, their causes, and suggested remedies.

6.20 PERIODS OF INACTIVITY

Outlines operations required to prepare the generator for long periods of non-use.

6.20 HOW TO ORDER THE SPARE PARTS

Provides information on how to order original spare parts from the manufacturer.

7 TRANSPORT, STORAGE, LIFTING, HANDLING AND PACKAGING

7.1 TRANSPORT AND STORAGE

Details procedures for transporting and storing the generator unit safely.

7.2 LIFTING AND HANDLING OF THE PACKED GENERATOR UNIT

Explains safe methods for lifting and handling the generator unit, packed or unpacked.

8 GUARANTEE AND RESPONSIBILITY

8.1 GUARANTEE

Outlines the generator's warranty terms and conditions, including exclusions.

8.2 LIMITS OF RESPONSIBILITY

Defines MASE GENERATORS S.p.A.'s responsibilities regarding generator safety and performance.

9 DISPOSAL

9.1 DISPOSAL OF THE WASTE MATERIALS DERIVING FROM MAINTENANCE AND SCRAPPING

Provides guidance on the proper disposal of waste materials and components.

10 WIRING DIAGRAM

10.1 WIRING DIAGRAMS IS 7.1

Presents the electrical wiring diagram for the IS 7.1 generator model.

Mase IS 7.1 Specifications

General IconGeneral
Rated power (kVA)7.1
Rated power (kW)5.7
Voltage (V)230
Frequency (Hz)50
FuelDiesel
Tank capacity (l)15
Starting systemElectric Start

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