EasyManua.ls Logo

Mase IS 9.6 - User Manual

Mase IS 9.6
92 pages
Go to English
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
masemase
masemase
mase
GENERATORS
IS 9.6
Tipo modello
N° matricola
Codice
Rev.1 A.A. 29/10/2012
cod.42965
MANUALE USO, MANUTENZIONE E INSTALLAZIONE I
USE, MAINTENANCE AND INSTALLATION MANUAL
GB

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Mase IS 9.6 and is the answer not in the manual?

Summary

10 SCHEMI ELETTRICI

10.1 SCHEMA ELETTRICO

Detailed electrical diagram of the generator unit and its components.

DEFINITIONS USED

Generator

Assembly of engine and generator for electrical energy production.

User system

Power supply circuits of user equipment, including protection devices.

Thermal switch

Cut-out device opening automatically by thermal effect.

Skilled person

Person with technical know-how to avoid electrical dangers.

PRELIMINARY PRESCRIPTIONS

Field of Employment

Generator is for autonomous electric energy production within declared limits.

1 GENERAL INFORMATIONS

1.1 CONFORM USE

Generator is suitable for independent electrical energy production within specified limits.

1.2 RESIDUAL RISKS

Potential risks include injury from hot parts, electrocution, noise, lubricants, and fire.

1.3 SAFETY SYMBOLS

Indicates specific warnings for danger, warning, and caution to prevent harm.

1.4 SYMBOLS ON THE GENERATOR GROUP

Visual warnings on the generator group regarding carbon monoxide, fire, electrical shock, and moving parts.

1.5 SAFETY LABEL INFORMATIONS

Details safety labels for hot parts, accidental starting, moving parts, and preventing fire.

1.6 REFERENCE DOCUMENTS

Lists documents provided with the generator, including CE declaration and manuals.

1.7 REFERENCE REGULATIONS AND LEGISLATIVE PROVISIONS

Lists applicable EC directives and standards for generator compliance.

1.8 MARKING

Describes the generator identification plate data.

1.9 IDENTIFICATION OF THE GENERATOR UNIT

Lists data points for identifying the generator unit.

2 GENERAL CHARACTERISTICS

2.1 COMPOSITION OF GENERATOR UNIT

Lists the essential components of the generator unit.

2.2 COMMAND AND CONTROL PANEL

Details the components of the standard control panel and their functions.

2.3 TECHNICAL CHARACTERISTICS TABLE

Provides a detailed table of the generator's technical specifications.

3 INSTALLATION

3.1 GENERATOR HOUSING CHARACTERISTICS

Specifies requirements for the installation room, ventilation, and temperature.

3.2 LIFTING

Instructions on how to lift the generator using a hook or lift truck.

3.3 ANCHORING THE GENERATOR

Guidance on securing the generator to a base to support weight and vibrations.

3.4 VENTILATION

Details the generator's internal cooling system and air requirements for combustion.

3.5 COOLING WATER CIRCUIT

Explains the closed-circuit cooling system using water and seawater.

3.5.1 SEAWATER FEED SYSTEM

Describes two systems for seawater intake and recommends the direct intake.

3.5.2 COMPONENTS

Lists and describes key components of the cooling water circuit.

3.5.3 TYPICAL INSTALLATIONS

Illustrates typical installation layouts above and under the waterline.

3.5.5 EXHAUST SYSTEM

Covers exhaust system requirements, including pipe length and carbon monoxide warnings.

3.6 FUEL CIRCUIT

Details the diesel fuel inlet/outlet, pipes, and fuel filter.

3.7 ELECTRICAL CONNECTIONS AND SWITCHING

Covers battery connection, control panel, AC connection, switching, and emergency stop.

4 USING THE GENERATOR

4.1 PRELIMINARY CHECKS

Important checks before starting the generator, including oil, fuel, and connections.

4.2 FUELLING

Precautions for safely refuelling the generator, emphasizing ventilation and no smoking.

4.3 STARTING THE GENERATOR

Step-by-step procedure for starting the generator and safety warnings.

4.4 STOPPING THE GENERATOR

Procedure for safely stopping the generator and advice on gradual cooling.

4.5 EMERGENCY STOP

How to use the emergency stop switch and reset the system.

5 SAFETY SWITCHES AND WARNING SIGNALS

5.1 PROTECTION AGAINST SHORT-CIRCUITS AND OVERLOAD

Explains how magnetothermal switches protect against overloads.

5.2 PROTECTION AGAINST SHORT-CIRCUITS OF LOW-VOLTAGE ELECTRICAL SYSTEM

Details fuses protecting the low-voltage system and stopping the generator.

5.3 CONTROL PANEL - ALARM CODES

Lists alarm codes displayed on the panel and their causes.

6 MAINTENANCE

6.1 PREAMBLE

Recommends following engine manufacturer instructions and regular checks.

6.2 ROUTINE ENGINE MAINTENANCE

Periodic engine operations are indicated in the service schedule.

6.3 ENGINE OIL CHECK

Procedure for checking engine oil level using the dipstick.

6.4 ENGINE OIL CHANGE

Instructions for changing engine oil, including disposal precautions.

6.5 OIL FILTER

Procedure for replacing the engine oil filter cartridge.

6.6 REPLACING; CLEANING THE FUEL PUMP FILTER

Steps for replacing or cleaning the fuel pump filter, including bleeding.

6.7 REPLACING THE LINE FUEL FILTER

Refers to instructions in the fuel filter manual.

6.8 BLEEDING THE FUEL SYSTEM

Explains manual bleeding if air bubbles are present in the fuel system.

6.9 AIR FILTER

How to clean the air filter and disposal of cleaning liquids.

6.10 DRAINING THE COOLING SYSTEM

Procedure to drain seawater from the cooling circuit for maintenance.

6.11 REPLACING THE ZINC ANODE

Importance of replacing the zinc anode to prevent galvanic corrosion.

6.12 SEAWATER PUMP MAINTENANCE

How to check and maintain the seawater pump impeller.

6.13 CHECKING; REPLACING THE V-BELT

Guidance on adjusting and checking the V-belt tension.

6.14 ALTERNATOR MAINTENANCE

Alternator requires minimal maintenance, mainly for moisture and oxidation.

6.15 BATTERY CHARGER

Precautions for activating, charging, and maintaining the battery.

6.16 CHECKING; REPLACING THE ALTERNATOR V-BELT

Mentions checking/replacing the alternator V-belt.

6.17 PERIODS OF INACTIVITY

Operations to perform if the generator is not used for a long period.

6.18 PERIOD CHECKS AND MAINTENANCE

Comprehensive table of periodic checks and maintenance tasks based on intervals.

6.19 ANOMALIES, CAUSES AND REMEDIES

Troubleshooting guide for common generator problems and their solutions.

6.20 HOW TO ORDER THE SPARE PARTS

Information on ordering original spare parts from the Mase authorized network.

7 TRANSPORT, STORAGE, LIFTING AND HANDLING AND PACKAGING

7.1 TRANSPORT AND STORAGE

Guidelines for transporting and storing the generator to protect it.

7.2 LIFTING AND HANDLING OF THE PACKED GENERATOR UNIT

How to safely lift and handle the generator using appropriate equipment.

8 GUARANTEE AND RESPONSIBILITY

8.1 GUARANTEE

Details the warranty period and exclusions for Mase generators.

8.2 LIMITS OF RESPONSIBILITY

Outlines Mase's responsibilities concerning generator safety and performance.

9 DISPOSAL

9.1 DISPOSAL OF THE WASTE MATERIALS DERIVING FROM MAINTENANCE AND SCRAPPING

Instructions for environmentally sound disposal of generator components and waste.

10 WIRING DIAGRAM

10.1 WIRING DIAGRAM

Provides a detailed wiring diagram for the generator's electrical system.

Mase IS 9.6 Specifications

General IconGeneral
Fuel TypeDiesel
Fuel Tank Capacity24 liters
Run Time at 50% Load12 hours
Starting SystemElectric Start
Rated power9.6 kVA
Outlet Types1 x 12V DC

Related product manuals