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masosine SPS 100 - User Manual

masosine SPS 100
139 pages
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SPS Pump User Manual
m-SPS-en-08 1
Contents
1 Declaration of conformity 3
2 Warranty 4
3 Information for returning pumps 5
4 Environment and disposal of waste 5
5 When you unpack your pump 6
6 Sinusoidal pumps - an overview 8
7 Safety notes 9
7.1 Obligation of the operating organisation 9
7.2 Organisational measures 9
7.3 Obligation of the operators 9
7.4 Personnel training 9
7.5 Safety measures 9
7.6 Dangers when handling the machine 9
7.7 Safety measures in normal operation 9
7.8 Protective devices 10
7.9 Dangers due to hazardous pumped material 10
7.10 Dangers due to electrical energy 10
7.11 Dangers due to hydraulic energy 10
7.12 Special danger points 10
7.13 Constructional changes to the machine 10
7.14 Noise 10
7.15 Temperature 10
7.16 Limit values for the pump 11
7.17 Maintenance and repair 11
7.18 Cleaning the pump 12
7.19 Faults 12
7.20 Use as intended 12
8 Safety notes (ATEX) 13
8.1 Safety signs 13
8.2 Earthing the pump 13
8.3 Material properties 14
8.4 Pressure conditions 14
8.5 Maintenance and repair 14
8.6 Cleaning the pump 14
8.7 Medium to be pumped 14
8.8 Coupling 14
8.9 Drive 14
9 Pump specifications 15
9.1 Dimensions (in millimetres) 16
10 Transport 21
11 Good pump installation practice 22
11.1 Dos and don'ts 22
12 Connection to the piping 23
12.1 Cavitation 23

Table of Contents

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Summary

Declaration of Conformity

Warranty

Warranty Exceptions

Details specific exclusions from the pump warranty coverage and liability limitations.

Pump Return Information

Environmental Disposal

Pump Unpacking and Inspection

Packaging Disposal

Instructions for the safe and compliant disposal of packaging materials.

Component Inspection

Procedure for checking pump components for completeness and transit damage.

Supplied Components

List of components typically supplied with the pump for verification.

Optional Features and Storage

Sinusoidal Pump Overview

General Safety Notes

Operator and Organizational Responsibilities

Defines responsibilities for safe operation, training, and adherence to regulations.

General Safety Practices

Outlines essential safety measures for machine operation and maintenance.

Machine Handling Dangers

Highlights potential dangers associated with handling and operating the pump.

Specific Hazard Categories

Details dangers related to protective devices, materials, electrical, and hydraulic energy.

Maintenance and Repair

Pump Limit Values

Specifies maximum operating limits for speed, pressure, and temperature.

Bearings Maintenance

Provides guidelines and schedules for bearing maintenance and replacement.

Pump Cleaning

Instructions for cleaning the pump, including safety precautions.

Faults

Lists common operating faults and their corresponding remedies.

Intended Use

Defines the product's intended application and usage restrictions.

ATEX Safety Notes

ATEX Safety Signs

Illustrates typical ATEX symbols found on equipment for explosive atmospheres.

Pump Classification

Details the pump's classification for use in explosive atmospheres.

Zone Classification

Specifies the permissible zones (Zone 1/21) for pump operation.

Explosive Atmosphere Classification

Explains distinctions between gas and dust explosive atmospheres.

Ignition Protection

Describes the ignition protection method applied to the pumps.

Temperature Classes

Lists the temperature classes relevant for ATEX equipment.

Pump Earthing

Provides instructions for correctly earthing the pump for safety.

Material Properties

Discusses how material properties affect pump performance and durability.

Pressure Conditions

Recommends pressure control measures for safe operation.

ATEX Maintenance and Repair

Outlines specific maintenance and repair procedures for ATEX environments.

ATEX Pump Cleaning

Details safe cleaning methods for pumps in potentially explosive atmospheres.

Pumped Medium Compatibility

Lists incompatible media and chemicals for pumping.

Coupling Requirements

Specifies requirements for couplings used with ATEX-certified pumps.

Drive Requirements

Details requirements for drives and inverters used in ATEX environments.

Pump Specifications

Applicable Standards

Lists relevant EC directives and harmonized standards applied to the product.

Dimensions (mm)

Pump Dimensions by Model

SPS 200 Dimensions

Provides dimensional data for SPS 200 pumps.

SPS 250 Dimensions

Provides dimensional data for SPS 250 pumps.

SPS 300 Dimensions

Provides dimensional data for SPS 300 pumps.

SPS 400 Dimensions

Provides dimensional data for SPS 400 pumps.

SPS 500 Dimensions

Provides dimensional data for SPS 500 pumps.

Unit Weights

Transport Guidelines

Pump Installation Guidelines

Installation Dos and Donts

Practical advice and common mistakes to avoid during pump installation.

Piping Connection

Cavitation Prevention

Explains cavitation and provides methods to avoid or remove it.

Pump Orientations and Rotation

Changing Pump Orientation

Procedure for altering the pump's mounting orientation.

Changing Rotation Direction

Instructions for reversing the pump's rotation direction.

Gate and Gate Guide Orientation

Guidance on orienting internal components for correct operation.

Power Connection and Start-up

Power Supply Connection

Instructions for connecting the pump to the power supply.

Initial Start-up Procedure

Steps and checks required before the first start-up of the pump.

Seal System Flushing

Static Flushing Device

Description and fitting instructions for the static flushing device.

Cleaning and Sterilisation

CIP;SIP Benefits

Highlights the advantages of Clean-in-Place (CIP) and Steam-in-Place (SIP).

Clean-in-Place (CIP) for MasoSine

Details the CIP process specifically for MasoSine pumps.

CIP Procedure

Step-by-step guide for performing the Clean-in-Place process.

Steam-in-place (SIP) for MasoSine

Details the Steam-in-Place process for sterilisation.

CIP;SIP Safety Information

Provides crucial safety information for CIP and SIP processes.

Heating and Cooling Options

Heating;Cooling Part Numbers

Lists part numbers for optional heating and cooling components.

Oil Change Procedure

SPS 100 Oil Change

Procedure for checking and changing oil/grease for SPS 100 pumps.

SPS 200-500 Oil Change

Procedure for checking and changing oil for SPS 200-500 pumps.

Oil Filling Volumes

Specifies the required oil volumes for different pump models.

Troubleshooting Guide

Pump Not Drawing In

Diagnoses and remedies for issues with pump suction.

Pump Not Delivering

Diagnoses and remedies for issues with pump output.

Noisy Pump

Identifies causes and solutions for abnormal pump noise.

Pump Leaks

Addresses causes and solutions for pump leakage issues.

Front Housing Leaks

Specific troubleshooting for leaks originating from the front housing.

Blocked Pump

Diagnoses and remedies for a pump that is blocked.

Premature Wear

Addresses causes of rapid wear, such as abrasive fluids.

Rotor Wear

Troubleshooting for rotor wear on one side.

Post-CIP Cleaning Issues

Resolves problems arising after CIP cleaning.

Seized Rotor

Diagnoses and remedies for a rotor seized on its liner.

Flushing System Leaks

Troubleshooting for leaks in the flushing system components.

Bearing Housing Contamination

Addresses issues with water or pumped material in the bearing housing.

Front Support Seizure

Troubleshooting for a front support seized on the rotor.

Bearing Housing Opening Leaks

Diagnoses leaks from bearing housing openings.

Assembly Vibrations

Troubleshooting pump assembly vibrations.

Smells or Smoke

Addresses safety concerns related to smells or smoke from the pump.

Shaft Adjustment

SPS 200-500 Shaft Adjustment

Overview of shaft adjustment for specific pump models.

Dimension X Adjustment (Cast Frame)

Explains dimension X adjustment for cast iron power frames.

Dimension X Adjustment Procedure (Cast Frame)

Step-by-step guide for adjusting dimension X on cast frame pumps.

Dimension X Adjustment (Stainless Steel Frame)

Explains dimension X adjustment for stainless steel power frames.

Dimension X Adjustment Procedure (Stainless Steel Frame)

Step-by-step guide for adjusting dimension X on stainless steel frame pumps.

Disassembly and Assembly

SPS 100 Disassembly and Assembly

Detailed procedures for dismantling and reassembling the SPS 100 pump.

SPS 200 Disassembly and Assembly

Detailed procedures for dismantling and reassembling the SPS 200 pump.

SPS 250-500 Disassembly and Assembly

Detailed procedures for dismantling and reassembling SPS 250-500 pumps.

Static Flushing Device

SPS 100 Static Flushing Device Fitting

Instructions for fitting the static flushing device to SPS 100 pumps.

Bent Outlet Connection Piece

Details of the bent outlet connection piece for the flushing device.

Bent Outlet Fitting

Procedure for fitting the bent outlet connection.

SPS 200-400 Static Flushing Device Fitting (Cast Iron Frame)

Instructions for fitting the static flushing device to SPS 200-400 pumps.

Static Flushing Device Removal (SPS 200-400)

Procedure for removing the static flushing device.

Flush Ring Fitting (Stainless Steel Frame, No Connections)

Instructions for fitting flush rings without connections.

Flush Ring Fitting (Stainless Steel Frame, With Connections)

Instructions for fitting flush rings with connections.

Flush Ring Fitting (Stainless Steel Frame, Static Flush Device)

Instructions for fitting flush rings with static flush devices.

Tightening Torques

SPS 100 Torques

Specifies tightening torques for SPS 100 pump components.

SPS 200 Torques

Specifies tightening torques for SPS 200 pump components.

SPS 250 Torques

Specifies tightening torques for SPS 250 pump components.

SPS 300 Torques

Specifies tightening torques for SPS 300 pump components.

SPS 400 Torques

Specifies tightening torques for SPS 400 pump components.

SPS 500 Torques

Specifies tightening torques for SPS 500 pump components.

Parts Identification

Part Code Reference

Explains the structure of part codes and material designations.

SPS 100 Parts and Diagram

Exploded view and parts list for the SPS 100 pump.

SPS 200 Parts and Diagram

Exploded view and parts list for SPS 200 pumps (covers frame types).

SPS 250 Parts and Diagram

Exploded view and parts list for SPS 250 pumps (covers frame types).

SPS 300 Parts and Diagram

Exploded view and parts list for SPS 300 pumps (covers frame types).

SPS 400 Parts and Diagram

Exploded view and parts list for SPS 400 pumps (covers frame types).

SPS 500 Parts and Diagram

Exploded view and parts list for SPS 500 pumps (covers frame types).

Wearing Kits

Lists available wearing kits, including O-ring kits.

Mechanical Seals

Seal System Overview

Explains the mechanical seal system coding and components.

SPS 100 Single Mechanical Seal

Details the components of the single mechanical seal for SPS 100.

SPS 200 Single Mechanical Seal

Details the components of the single mechanical seal for SPS 200.

SPS 250 Single Mechanical Seal

Details the components of the single mechanical seal for SPS 250.

SPS 300;400;500 Single Mechanical Seals

Details components for single mechanical seals on SPS 300/400/500.

SPS 300 Seal Details

Specific component list for SPS 300 mechanical seals.

SPS 400 Seal Details

Specific component list for SPS 400 mechanical seals.

SPS 500 Seal Details

Specific component list for SPS 500 mechanical seals.

Triple Lip Seal Assembly

SPS 100 Triple Lip Seal Assembly

Procedure for assembling the triple lip seal system on SPS 100.

SPS 200 Triple Lip Seal Assembly

Procedure for assembling the triple lip seal system on SPS 200.

SPS 200 Stainless Steel Housing Lip Seal Assembly

Procedure for assembling triple lip seals in stainless steel housing.

SPS 250 Triple Lip Seal Assembly

Procedure for assembling the triple lip seal system on SPS 250.

SPS 300 Triple Lip Seal Assembly

Procedure for assembling the triple lip seal system on SPS 300.

SPS 400 Triple Lip Seal Assembly

Procedure for assembling the triple lip seal system on SPS 400.

Front Support Variants

SPS 200 Front Support Types

Illustrates different front support types for SPS 200 pumps.

SPS 200 Front Support Assembly

Procedure for assembling the SPS 200 front support.

Fixed Front Support (SPS 250-500)

Details fixed front support assemblies for SPS 250-500.

SPS 250 Fixed Front Support Assembly

Procedure for assembling SPS 250 fixed front support.

SPS 300 Fixed Front Support Assembly

Procedure for assembling SPS 300 fixed front support.

SPS 400 Fixed Front Support Assembly

Procedure for assembling SPS 400 fixed front support.

SPS 500 Fixed Front Support Assembly

Procedure for assembling SPS 500 fixed front support.

SPS 250 Dynamic Front Support Assembly

Procedure for assembling SPS 250 dynamic front support.

SPS 300 Dynamic Front Support Assembly

Procedure for assembling SPS 300 dynamic front support.

SPS 400 Dynamic Front Support Assembly

Procedure for assembling SPS 400 dynamic front support.

SPS 500 Dynamic Front Support Assembly

Procedure for assembling SPS 500 dynamic front support.

Sealing;Distance Ring Version

SPS 200 Sealing;Distance Ring

Details the sealing/distance ring components for SPS 200.

SPS 250-500 Sealing;Distance Ring

Details the sealing/distance ring components for SPS 250-500.

Static Flushing Device Components

SPS 200 Static Flushing Device Parts

Lists components for the SPS 200 static flushing device.

SPS 250-500 Static Flushing Device Parts

Lists components for SPS 250-500 static flushing devices.

SPS 200 Static Flushing Device (Stainless Steel Frame)

Instructions for fitting the static flushing device to SPS 200 (stainless steel).

SPS 250-500 Static Flushing Device (Stainless Steel Frame)

Instructions for fitting static flushing devices to SPS 250-500 (stainless steel).

Available Wearing Kits

O-ring Kits

Reference for available O-ring kits for pump maintenance.

Mechanical Seal Kits

Reference for available mechanical seal kits.

Mechanical Seal Kits (Product Side)

Details mechanical seal kits for the product side contact.

Trademarks

Disclaimers and Warnings

Publication History

masosine SPS 100 Specifications

General IconGeneral
Brandmasosine
ModelSPS 100
CategoryWater Pump
LanguageEnglish

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