2005 MASTERCRAFT OWNERS MANUAL–PAG E i
TABLE OF
CONTENTS
BOATING SAFETY -------------------------------------------------------------------------------- 1-1
COMMON SENSE APPROACH --------------------------------------------------------------------- 2-1
RULES OF THE OPEN WATER --------------------------------------------------------------------- 3-1
INDIVIDUAL MODELS ----------------------------------------------------------------------------- 4-1
PROSTAR 190 ------------------------------------------------------------------------------- 4-2
PROSTAR 197 ------------------------------------------------------------------------------- 4-3
PROSTAR 209 ------------------------------------------------------------------------------- 4-4
PROSTAR 205 V-DRIVE ----------------------------------------------------------------------- 4-5
MARISTAR 210 ------------------------------------------------------------------------------ 4-6
MARISTAR230 ------------------------------------------------------------------------------- 4-7
MARISTAR 280 ------------------------------------------------------------------------------ 4-8
X-2 ---------------------------------------------------------------------------------------- 4-9
X-7 --------------------------------------------------------------------------------------- 4-10
X-9 --------------------------------------------------------------------------------------- 4-11
X-10 ------------------------------------------------------------------------------------- 4-12
X-30 ------------------------------------------------------------------------------------- 4-13
X-80 ------------------------------------------------------------------------------------- 4-14
X-Star ----------------------------------------------------------------------------------- 4-15
ENGINE & PROPELLER SPECIFICATIONS --------------------------------------------------------- 5-1
CONTROLS AND INDICATORS -------------------------------------------------------------------- 6-1
FUELING ------------------------------------------------------------------------------------------ 7-1
SAFETY CHECKS AND SERVICES ----------------------------------------------------------------- 8-1
NEW BOAT BREAK-IN ---------------------------------------------------------------------------- 9-1
STARTING AND BASIC OPERATIONS ------------------------------------------------------------ 10-1
OPERATIONAL HINTS ---------------------------------------------------------------------------- 11-1
LIFTING THE BOAT ------------------------------------------------------------------------------ 12-1
CORROSION ------------------------------------------------------------------------------------- 13-1
CLEANING --------------------------------------------------------------------------------------- 14-1
SCHEDULED MAINTENANCE CHECKS & SERVICES ---------------------------------------------- 15-1
BEFORE EACH USE
TRANSMISSION
COOLER ---------------------------------------------------------------------- 16-1
COOLANT LEVEL ---------------------------------------------------------------------------- 16-1
ALTERNATOR BELT -------------------------------------------------------------------------- 16-2
BATTERY CONNECTIONS AND HOLD-DOWNS ----------------------------------------------------- 16-2
LOOSE OR MISSING HARDWARE ---------------------------------------------------------------- 16-3
CABLE KINKS, WEAR AND INTERFERENCE -------------------------------------------------------- 16-4
IMPELLER ---------------------------------------------------------------------------------- 16-4
PROPELLER SHAFT LOG ---------------------------------------------------------------------- 16-5
FUEL SYTEM LEAKS -------------------------------------------------------------------------- 16-6
EXHAUST SYSTEM LEAKS --------------------------------------------------------------------- 16-7
FULLY CHARGED BATTERY --------------------------------------------------------------------- 16-7
ENGINE OIL LEVEL -------------------------------------------------------------------------- 16-8
TRANSMISSION FLUID LEVEL ------------------------------------------------------------------ 16-9
QUARTERLY MAINTENANCE
ENGINE STARTER GEAR AND SHAFT LUBRICATION ------------------------------------------------- 16-9
CHANGE ENGINE OIL ----------------------------------------------------------------------- 16-10
ANNUAL MAINTENANCE
CLEAN ENGINE FLAME ARRESTOR ------------------------------------------------------------ 16-12
REPLACE RAW WATER PUMP IMPELLER ------------------------------------------------------- 16-13
ENGINE TUNE-UP -------------------------------------------------------------------------- 16-13
CHANGE TRANSMISSION FLUID --------------------------------------------------------------- 16-14
CHECK ENGINE MOUNTS -------------------------------------------------------------------- 16-14
CHECK PROPELLER SHAFT COUPLING ALIGNMENT ---------------------------------------------- 16-15
INSPECT EXHAUST FLAPS ------------------------------------------------------------------- 16-15
LUBRICATE STEERING SYSTEM --------------------------------------------------------------- 16-15
LUBRICATE SHIFT AND THROTTLE SYSTEM ---------------------------------------------------- 16-16
BALLAST PUMP IMPELLER ------------------------------------------------------------------ 16-16
INSPECT COMPLETE FUEL SYSTEM FOR LEAKAGE ---------------------------------------------- 16-17
EMISSIONS -------------------------------------------------------------------------------------- 17-1
STORAGE/WINTERIZATION ---------------------------------------------------------------------- 18-1
GENERAL PREP ARATION ----------------------------------------------------------------------- 18-1
FUEL SYSTEM TREATMENT -------------------------------------------------------------------- 18-1
ALL ENGINES -------------------------------------------------------------------------------- 18-2
RAW-WATER COOLED ENGINES ---------------------------------------------------------------- 18-2
FRESH-WATER COOLED ENGINES -------------------------------------------------------------- 18-3
DRIVE TRAIN PREPARA TION -------------------------------------------------------------------- 18-3
GENERAL POWER PACKAGE PREPARATION -------------------------------------------------------- 18-3
OTHER WINTERIZATION PREPARATION ---------------------------------------------------------- 18-3
BALLAST SYSTEM PREPARATIONS -------------------------------------------------------------- 18-3
REACTIVATING AFTER STORAGE ---------------------------------------------------------------- 18-4
UNSCEDULED MAINTENANCE
CHECKING/REPAIRING PROPELLERS ------------------------------------------------------------- 19-1
CHANGING PROPELLERS ---------------------------------------------------------------------- 19-1
CHECKING SPEEDOMETER CALIBRATION --------------------------------------------------------- 19-1
TROUBLESHOOTING ------------------------------------------------------------------------------ 20-1
LIMITED WARRANTY STATEMENT ---------------------------------------------------------------- 21-1
GMP: GENUINE MASTERCRAFT PARTS ---------------------------------------------------------- 22-1
WARRANTY TRANSFER -------------------------------------------------------------------------- 23-1
TEAM MASTERCRAFT ---------------------------------------------------------------------------- 24-1
SERVICE LOG ----------------------------------------------------------------------------------- 25-1
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