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MAULE M-5-220C User Manual

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FOR
MAULE M-5-220C
Lunar Rocket
P/N: TLC-M-5-220C
PERFORMANCE THAT COUNTS!
Rev. B Dated 04-13-16
2099 Georgia Hwy 133 South ~ Moultrie, GA 31788
PC: SMM
Tel: 229-985-2045 ~ Fax: 229-890-2402/985-2048
www.mauleairinc.com
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MAULE M-5-220C Specifications

General IconGeneral
BrandMAULE
ModelM-5-220C
CategoryTools
LanguageEnglish

Summary

FORWARD

WARRANTY

SECTION I - GENERAL DATA

GENERAL DESCRIPTION

Details the aircraft's configuration, type, and basic features.

DESIGN SPECIFICATIONS

Lists key dimensions, weights, performance figures, and operational parameters.

FLUID CAPACITIES AND SPECIFICATIONS

Specifies the types and quantities of fluids required for various aircraft systems.

SECTION II - GENERAL MAINTENANCE

CLEANING AND CARE OF AIRCRAFT

Provides guidelines for maintaining the aircraft's exterior and interior cleanliness.

INSPECTION GUIDES

Outlines scheduled inspection tasks for the aircraft and its systems.

Periodic Maintenance for ME406/406HM ELT

Details the scheduled maintenance requirements for the Emergency Locator Transmitter.

LOG OF REVISIONS

Periodic Maintenance for ME406/406HM ELT

ELT Battery Removal Procedure

Step-by-step instructions for safely removing the ELT battery pack.

ELT Battery Replacement Procedure

Guidance on installing a new battery pack into the ELT.

WEIGHING PROCEDURE

Weighing Procedure Steps

Detailed steps for measuring weights and distances during aircraft weighing.

Center of Gravity Calculation Method

Formulas and methods for calculating the aircraft's center of gravity.

RIGGING PROCEDURES

Aircraft Leveling Procedure

Steps for ensuring the aircraft is correctly leveled for rigging adjustments.

Dihedral Angle and Wash Out Adjustment

Procedures for setting wing dihedral and adjusting wing twist (wash out).

Tail Assembly Rigging

Guidelines for aligning the horizontal and vertical stabilizers.

Aileron Rigging and Tension

Adjusting ailerons for streamline position and proper cable tension.

Flap Rigging and Tension

Procedures for rigging flaps, checking spring tension, and adjusting cable tension.

Rudder and Elevator Rigging

Setting rudder travel limits and elevator control movements and tension.

Elevator Trim and Rudder Tab Adjustment

Procedures for adjusting the elevator trim and rudder tab systems.

LUBRICATION PROCEDURES

FABRIC REPAIRS

Fabric Repair Process

Step-by-step instructions for patching and sealing fabric damage.

SECTION III - MAJOR COMPONENT PARTS

WINGS

Information on wing construction, materials, and inspection points.

LIFT STRUTS

Inspection and maintenance guidelines for the aircraft's lift struts.

FUSELAGE

Description of the fuselage structure, materials, and maintenance considerations.

SURFACES AND CONTROLS

Information on aerodynamic surfaces and their associated control systems.

Rudder and Trim Tabs

Details on the rudder and trim tab construction and maintenance.

LANDING GEAR, WHEELS AND BRAKES

Covers the maintenance and service of the landing gear, wheels, and braking systems.

Door Latch Assembly Description

Description of the aircraft's door latch mechanism and its variations.

LANDING GEAR, WHEELS AND BRAKES

Main Landing Gear Inspection

Inspection procedures for the main landing gear components, including toe-in.

Landing Gear Shock Absorber Service

Information on servicing the oleo struts, including fluid checks and types.

Oleo Strut Disassembly and Assembly

Step-by-step instructions for taking apart and reassembling the oleo struts.

Landing Gear Legs and Axle Inspection

Inspection guidelines for the landing gear legs and axle structure.

Main Wheels and Brakes Service

Procedures for servicing the main wheels and brake assemblies.

Tire Change Procedure

Detailed steps for removing and installing aircraft tires.

Brake Cylinders Description

Overview of the aircraft's hydraulic brake cylinder systems.

Brake System Bleeding Procedure

Instructions for bleeding air from the hydraulic brake system.

Parking Brake System Inspection

Procedures for inspecting and adjusting the parking brake control system.

Hydraulic Brake Maintenance Hints

Troubleshooting tips and common issues related to hydraulic brakes.

Excessive Pedal Travel Troubleshooting

Diagnosing and resolving issues causing excessive brake pedal travel.

Dragging Brakes Troubleshooting

Identifying and rectifying causes of brake drag.

MAULE SFS-P8B TAILWHEEL

Tailwheel Disassembly Steps

Step-by-step guide for disassembling the tailwheel assembly.

Tailwheel Shim Selection Process

Procedure for selecting and installing shims for proper tailwheel bearing adjustment.

Tailwheel Assembly Steps

Instructions for reassembling the tailwheel after disassembly or maintenance.

SECTION III - MAJOR COMPONENT PARTS

Tailwheel Installation

Guidelines for installing the tailwheel assembly onto the aircraft.

POWER PLANT SYSTEM

Engine and Mount Description

Details on the engine, its mounting structure, and associated inspection requirements.

Propeller Description

Information on the propeller, its installation, and maintenance.

Cowling, Baffling, and Filters

Maintenance and inspection of the engine cowling, baffling, and air filter systems.

Exhaust System Description

Details on the aircraft's exhaust system components and their maintenance.

FUEL SYSTEM

ELECTRICAL SYSTEM

Information on the aircraft's electrical system, wiring, and components.

ELECTRICAL SYSTEM

Battery Maintenance and Service

Guidance on maintaining and servicing the aircraft battery.

Alternator and Regulator Check

Procedures for checking the charging system's alternator and voltage regulator.

Electrical Schematic (14V)

Diagram illustrating the aircraft's 14-volt electrical system wiring.

SECTION III - MAJOR COMPONENT PARTS

Door Latch Assembly Description

Description of the aircraft's door latch mechanism and its variations.

Door Latch Adjustment Procedure

Step-by-step instructions for adjusting the aircraft's door latch.

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